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All Journal OPSI Jurnal Teknik Industri: Jurnal Keilmuan dan Aplikasi Teknik Industri Abdimasku : Jurnal Pengabdian Masyarakat JURNAL TEKNIK INDUSTRI
Wijaya, Dewa Kusuma
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Computer Science & IT Economics, Econometrics & Finance Electrical & Electronics Engineering Energy Health Professions Industrial & Manufacturing Engineering Social Sciences

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Design and manufacturing optimization of herbal drink crystallization machine using reverse engineering method Santoso, Heru Agus; Islahudin, Nur; Wijaya, Dewa Kusuma
OPSI Vol 16 No 2 (2023): ISSN 1693-2102
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/opsi.v16i2.11335

Abstract

This article explains the design and manufacture of a herbal drink powder crystallization machine at Menik Jaya MSMEs. The problem with this research stems from the large number of defective products produced in the form of herbal powder that is burnt and lumpy. This is because production staff still manually stir the process continuously without stopping, causing fatigue due to work and impacting the quality of the process. So that the optimal design and manufacture of the crystallization machine is obtained where the dimensions of the machine are 130 cm high, 100 cm long and wide, machine legs height is 62 cm, stove height is 87 cm from the base and the stove pan handle width is 12 cm. Regarding engine performance, the ideal electric capacity of the motor is 60 watts with a stirrer and pan made from a combination of wood and AISI 3195 stainless steel. The pully uses 2 types of sizes, if the volume of raw material is small then a 4 cm pully is used with 10 Rpm rotation speed and 0,052 Nm torque value, while for large volumes a 6 cm pully is used with 15 Rpm rotation speed and 0,038 Nm torque value.
Optimizing product design and development of engine carbon cleaning maintenance tools using reverse engineering and VDI 2222 methods Wijaya, Dewa Kusuma; Hartono, B.J Ridwan; Jazuli, Jazuli; Izzhati, Dwi Nurul
OPSI Vol 17 No 1 (2024): ISSN 1693-2102
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/opsi.v17i1.12032

Abstract

This research article explains the product design and development optimization of multi feature engine carbon cleaning maintenance tools. The implementation of the Reverse Engineering method was integrated with VDI 2222 in the research process. The results of the optimal design and development of this tool obtained a component structure that was able to meet 14 types of consumer needs with a total tool cost of IDR 1.137.900 with a total tool weight of 6.9 kg. The results of the load test simulation concluded that the housing case was able to withstand the overall weight of the components that make up the tool. Depending on the liquid chemical used, the results of tool tests on a limited scale have proven to be able in save fuel consumption by ±12.5% per hour with engine workload which can also be reduced by 3,14%.
Co-Authors Dwi Nurul Izzhati Hartono, B.J Ridwan Heru Agus Santoso Herwin Suprijono Jazuli, Jazuli Kusmiyati Kusmiyati Muchti, Muhammad Agusdika Ridho Nugroho, Dony Satriyo Pramudi Arsiwi Wahyu Adi, Prajanto