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Analysis of the Influence of Adhesive, Geometry, and Manufacturing Processes on Mixed Mode Stress Ratio in Single Lap Shear Adhesive Joint Structures of Aluminum and Composite Plates Kurnia, Asep; Hadi, Bambang Kismono; Syamsudin, Hendri; Suada, Muhamad Giri
Jurnal Penelitian Pendidikan IPA Vol 10 No 11 (2024): November
Publisher : Postgraduate, University of Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/jppipa.v10i11.9107

Abstract

In aircraft structures, composite plate joints often present significant challenges. Mechanical fastenings such as pins, bolts, or rivets require holes to be drilled in the plates, which reduces the strength of the laminate due to stress concentrations around the hole edges. These joints frequently become sources of structural failure in aircraft. Therefore, the design of composite plate joints is crucial to maintain structural integrity. Adhesive joints offer several advantages over mechanical joints, including the ability to join two different materials, more uniform stress distribution along the joint, and reduced weight since no bolts or rivets are needed. The most common adhesive joint design is the Single Lap Joint (SLJ), which is popular due to its simple geometry and high structural efficiency. However, the main drawback of the SLJ is load eccentricity, which leads to secondary bending and undesirable normal stresses along the adhesive edges. The hypothesis of this study is that SLJ conditions with optimal shear strength can be achieved through the right combination of adhesive type, bond surface preparation, and joint configuration. This study analyzes the influence of various adhesive materials, joint designs, and manufacturing methods using numerical modeling methods, validated with analytical approaches and ASTM standard testing. Numerical modeling is conducted using the finite element method with a cohesive zone model (CZM) approach to examine stress distribution in various cases, such as the impact of geometry, adhesive thickness, and joint length. The normal and shear stress distribution along the joint is found to significantly affect the strength of the SLJ, highlighting the importance of careful design and material selection in these applications.
A FINITE ELEMENT ANALYSIS OF CRITICAL BUCKLING LOAD OF COMPOSITE PLATE AFTER LOW VELOCITY IMPACT Ramadhan, Redha Akbar; Suada, M. Giri; Syamsudin, Hendri
Indonesian Journal of Aerospace Vol. 18 No. 2 Desember (2020): Jurnal Teknologi Dirgantara
Publisher : BRIN Publishing

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30536/j.jtd.2020.v18.a3328

Abstract

Composite is a material formed from two or more materials that macroscopically alloyed into one material. Nowadays, composite has been generally applied as lightweight structure of aircraft. This is due to the fact that composites having high strength-to-weight ratio. It means the composites have the capability to take on various loads, despite their lightweight property. Laminate composite is one type of composite that has been generally used in aircraft industries. This type of composite is susceptible to low-velocity impact induced damage. This type of damage can be happening in manufacture, operation, or even in maintenance. Low-velocity impact could cause delamination. Delamination happens when the plies of laminated composites separated at the interface of the plies. This type of damage is categorized as barely visible damage, means that the damage couldn’t be detected with visual inspection. Special method and tool would be needed to detect the damage. Delamination will decrease the strength of the laminated composite. Delamination can be predicted with numerical simulation analysis. With increasing capability of computer, it is possible to predict the delamination and buckling of laminated composite plate. This research presents the comparisons of buckling analysis results on laminated plate composite and damaged laminated plate composite. By the result of LVI simulation, it is shown that low velocity impact of 19.3 Joule causing 6398 mm2 C-Scan delamination area inside the laminated composite. The delamination causing structural instability that will affect buckling resistance of the plate. The result of analysis shows that the existence of delamination inside laminate composite will lower its critical buckling load up to 90% of undamaged laminate’s critical buckling load.