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The Study of Sintering Process in Metal Forming Setiawan, Agris; Pranoto, Aditya Wahyu; Adji Putrawan, Muhammad Rizki; Maharani, Monica
Journal of Metallurgical Engineering and Processing Technology Vol 5, No 2 (February 2025)
Publisher : Universitas Pembangunan Nasional "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/jmept.v5i2.14201

Abstract

Powder metallurgy is a technique used to produce metal components through the process of compacting and sintering metal powders. The sintering process involves heating the powder below its melting point, which allows the metal particles to bond together through a diffusion mechanism. This study examines the sintering mechanism, the factors that influence it, and the mechanical properties of the resulting materials. The research methods include a literature review and a literature study to collect information related to the sintering process of powder metal such as Al, Mg, Ti, Cu, Ni and Fe. The results show that sintering temperature and holding time of MMCs,AMCs have a significant effect on particle size that increase mechanical properties such as compressive strength, tensile strength, elastic modulus and density. Thus, a deeper understanding of the sintering process can improve the quality of metal products produced from powder metallurgy. 
Beneficiation of Tailings from Primary Tin Processing from Iron Ore Mines at PT Timah Tbk in PPBT Tanjung Ular Setiawan, Agris; Manalu, Naomi B; Setyani , Atik; Wahyuningsih, Tri; Putri, Adinda; Andreana, Mellyna
Journal of Metallurgical Engineering and Processing Technology Vol 6 No 1 (2025): (August 2025)
Publisher : Universitas Pembangunan Nasional "Veteran" Yogyakarta

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Abstract

The tailings produced from the previous processing are known to still contain valuable minerals such as cassiterite (SnO2), as well as associated minerals such as Fe, ilmenite, and zircon. Therefore, a beneficiation process is needed to optimize tin recovery and minimize the loss of valuable minerals. The beneficiation process includes sampling, sample reduction, grinding using a rod mill, and separation of valuable minerals using a shaking table and wet magnetic separator, as well as X-ray fluorescence (XRF) analysis. The XRF results of primary tin concentrate beneficiation using a shaking table increased the Sn content from 0.736-1.259% to 20-18.99% with a recovery of 1.779-7.456%. Magnetic separation of 40 kg of feed produced magnetic fractions of 5.7 kg and 18 kg, with Fe grades of 8.96–8.99% and Sn up to 4.90%. The grade increase was achieved, but Fe separation was still not optimal because some magnetic minerals were carried over to the non-magnetic fraction.
Analysis Nozzle Temperature Effect in 3D Printer Fused Deposition Modelling (FDM) On Mechanical Properties and Characteristics of Polylactic Acid (PLA) Setiawan, Agris; Rizky, Muhamad Alfa; Sukamto, Untung
Mekanika: Majalah Ilmiah Mekanika Vol 21, No 1 (2022): MEKANIKA: Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v21i1.59221

Abstract

Fused Deposition Modelling (FDM) 3D Printer is a revolutionary technology inAdditive Manufacturing (AM). Polylactic Acid (PLA) is a biodegradable andcompostable polymer formed from the condensation of lactic acid. This experimentalstudy uses a nozzle temperature variation of 210 °C, 220 °C, 230 °C and infill type ishoneycomb pattern which print speed of 3D printer is 80mm/s to print the specimen.The specimen of tensile test was conducted based on American Society for Testing andMaterial (ASTM) standard D638 type 4, while the specimen of flexural test wasconducted based on ASTM standard D790. tensile test, flexural test, andmacrostructural analysis will be carried out to determine the effect of nozzletemperature on the test. Based on the results of the study, it was found that the shrinkageproduced by 3D Print specimens for tensile tests and flexural tests at nozzletemperature 230 °C was very high, namely 2.83% and 4.33%, respectively. nozzletemperature at 230 °C produces a fairly high Ultimate Tensile Strength (σUTS) andFlexural strength (σFS) of 39.60±2.60 MPa and 49.02±0.76 MPa, respectively. Inmacrostructural analysis, the nozzle temperature porosity at 230 °C produces thesmallest porosity of 0.04 mm2 or 1.46%.
Mechanical Properties Of Pack Carburized AISI 4340 With Variation Energizer Composition of Barium Carbonate (BaCO3) And Sodium Carbonate (Na2CO3) Setiawan, Agris; Yusmania, Sapna; Sudiyanto, Anton
Mekanika: Majalah Ilmiah Mekanika Vol 22, No 1 (2023): MEKANIKA: Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v22i1.63870

Abstract

This research aimed to determine the mechanical strength of American Iron and Steel Institute (AISI) 4340 steel after pack carburizing with a combined variation of barium carbonate (BaCO3) and sodium carbonate (Na2CO3) as an energizer. Combination of two variations of energizer materials as an alternative to improve mechanical properties. The various ratios of energizer: 40/60, 50/50, and 60/40% w/w. The mechanical test was conducted to determine tensile (American Society for Testing and Material-ASTM E-8), impact strength (ASTM E-23), Rockwell hardness (ASTM E-18), and microstructure characterization (ASTM E-3). Both type specimens were temperature pack carburized was 950 ℃, and the holding time was 3 hours. Results showed that Specimen C had the lowest ultimate tensile strength mean value of the other specimens, which was 333.43±30.22 MPa. The impact test results showed that the lowest impact energy value was found in Specimen C, which is 4.32 Joules, and the highest impact energy value was found in specimens without treatment, which was 15.80 Joules. The microscope observation indicated that the specimen's microstructure was martensite structure increase, and the results of the hardness test were influenced by the martensite phase.