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PENGENDALIAN PROSES PRODUKSI BAHAN PAKAN BUNGKIL SAWIT DALAM PERSPEKTIF KEAMANAN PANGAN Legis Tsaniyah; Hermawan Hermawan
Operations Excellence: Journal of Applied Industrial Engineering Vol 7, No 2, (2015): OE Juli 2015
Publisher : Universitas Mercu Buana

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Abstract

Abstract. Palm kernel cake (Palm Kernel Expeller - PKE) is one of the feed rawmaterials are abundant in Indonesia. PKE material very easily covered with mold,so the opportunity to produce mycotoxins, one of which is Aspergillus Sp. whichproduces aflatoxin. Aflatoxins are toxic not only cattle, but also the residue isstored in animal products such as meat and milk. The concentration of aflatoxin inanimal feed under the provisions of the Indonesian National Standards Bodyshould not exceed 100 mg / kg. The concentration of aflatoxin allowed to enterthe human food ingredient according to the provisions of the WHO maximumppb.Pengendalian 0:03 PKE production process by using GMP + and HACCP isone of the most logical alternative and effective current to the prevention ofaflatoxin. The HACCP system is implemented following the 12 steps and 7principles of implementation of Codex Alimentarius Commission asrecommendations.Keywords: Palm Kernel Expeller, Food Safety in Animal Feed, HACCP system
Pendampingan Disain HACCP Plan untuk Peningkatan Mutu Keamanan Pangan Produk Usaha Kecil Pangan Bakery di Bogor Erniyati Erniyati; Puspa Citra; Legis Tsaniyah; Hermawan Hermawan
Jurnal Nusantara Berbakti Vol. 2 No. 1 (2024): Januari : Jurnal Nusantara Berbakti
Publisher : Universitas Kristen Indonesia Toraja

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59024/jnb.v2i1.301

Abstract

The bakery industry is a sector that continues to grow through the crisis period in 2021 when Indonesia managed to record the highest bread sales in the Southeast Asia region with total transactions reaching USD 18.7 billion. Mak MPOEQ cake house in Bogor is one of the small food industries that has continued to produce during the Covid 19 pandemic until now. Bakery products are sensitive to contamination so they can easily and potentially spread food safety hazards. An integrated system of control and quality management of manufactured products is required, which makes it possible to implement timely measures to prevent, identify and eliminate deficiencies and errors in production, to provide reliable information about the products produced to consumers. To date, a system based on the use of Hazard Analysis Critical Control Points (HACCP) principles has been able to overcome these food safety problems well. The design of the HACCP system at Mak MPOEQ's cake house has been implemented through a community service mentoring program for staff from FMIPA Pakuan University in the period April-December 2023. The coaching is carried out following the stages of implementing the HACCP system as stated in SNI CAC/RCP 1 of 2011 issued by National Standardization Agency. The basic requirements for HACCP itself have been prepared by partners since 2021. The results of the hazard analysis carried out on the MPOEG Mak Cake House production system found 7 significant hazards out of the 20 hazards evaluated. Next, using the Codex decision tree, 4 CPPs were determined from the 7 hazards, namely egg receiving, flour sifting, filing, and vla cooking. Based on these 4 CCPs, a HACCP Plan has been prepared which focuses control on cleanliness when receiving eggs, physical contamination when sifting flour, sanitary bacteria from worker cross-contamination, and temperature and cooking time. All controls are carried out per activity batch and verified periodically.
Techno-Economic Analysis Of Establishing A Seaweed Processing Plant With A Flexible Manufacturing System Edi Djatmika; Hermawan Thaheer; Legis Tsaniyah; Ra’iyatu Imadidin
Dharmawangsa: International Journal of the Social Sciences, Education and Humanitis Vol 7, No 1 (2026): Social Sciences, Education and Humanities
Publisher : Universitas Dharmawangsa Medan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46576/ijsseh.v7i1.8429

Abstract

Seaweed is a mainstay in the development of the blue economy in Indonesia, with production reaching 8.6 million tons in 2022. In Indonesia, the types of seaweed cultivated are Euchema sp. as a source of carrageenan and Gracilaria sp. which is a type of seaweed often cultivated in ponds as a source of agar. The two types of seaweed have different characteristics, so they have different extraction methods in the processing. Separate process designs for the two types of seaweed are inefficient due to different harvesting patterns. Several processing machines for the two types of seaweed function similarly, so they can be rotated in the processing. With some additional equipment, a Flexible Manufacturing System (FMS) is produced, in which the factory system can process agar-agar and kataginan alternately. This study was conducted to analyze the feasibility of a seaweed factory designed with the FMS model. The analysis was carried out using a financial feasibility method with the Weighted Average Cost of Capital (WACC) as a reference indicator. The Capex for the FMS factory with a combined product capacity of 1500 tons/year is estimated at Rp. 60.6 billion with Opex of Rp. 8.65 billion. The factory is projected to generate an average net profit of 9.77%. The investment itself will be recovered between the 7th and 8th year. The establishment and operation of the FNS seaweed factory is deemed feasible with a positive NPV of IDR 28.88 billion, an IRR of 17.81% higher than the WACC of 10.49%, and a PI of 1.42. The break-even point for the factory is reached at a production rate of 667.38 tons per year, or approximately 44.49% of installed capacity. This condition allows the factory to adjust to seaweed harvest patterns to overcome raw material shortages.