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Preliminary analysis of eddy current and iron loss in magnetic gear in electric vehicle Mohd Firdaus Mohd Ab Halim; Erwan Sulaiman; Mahyuzie Jenal; Raja Nor Firdaus Kashfi Raja Othman; Syed Muhammad Naufal Syed Othman
International Journal of Electrical and Computer Engineering (IJECE) Vol 12, No 2: April 2022
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijece.v12i2.pp1161-1167

Abstract

The inclusion of a high energy density permanent magnet into magnetic gear improves the machine's torque density. However, it also contributes to eddy current loss, especially in a high-speed application such in electric vehicle. In this paper, the losses from eddy current and iron loss are investigated on concentric magnetic gear (CMG). Torque multiplier CMG is designed with 8/3 gear ratio for this study. Iron loss and eddy current loss are compared and discussed. Based on this study, eddy current loss contributes to almost 96% of the total loss. This finding is hoped to direct the researcher to focus more on reducing loss associated with eddy current loss.
Permanent magnet flux switching motor technology as a solution for high torque clean electric vehicle drive Enwelum I. Mbadiwe; Erwan Sulaiman; Zarafi Md. Ahmad; M.F. Omar
International Journal of Power Electronics and Drive Systems (IJPEDS) Vol 10, No 2: June 2019
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (484.602 KB) | DOI: 10.11591/ijpeds.v10.i2.pp575-584

Abstract

A breakthrough in this century has been the development of electric vehicle which is propelled by electric motor powered by electricity. Already, many electric motors have been used for electric vehicle application but performances are low. In this paper, a permanent magnet motor technology using unconventional segmented rotor for high torque application is presented. Unlike conventional motors, this design, flux switching motor (FSM) is an advance form of synchronous machine with double rotating frequency. It accommodates both armature winding and flux source on the stator while the rotor is a simple passive laminated sheet steel. Conventionally, rotor of the maiden FSM and many emerging designs have focused on the salient pole, this design employs segmented rotor. Segmented rotor has advantages of short flux path more than salient rotor pole resulting in high flux linkage. Geometric topology of the proposed motor is introduced. It consists of 24Stator-14Pole using PM flux source with alternate stator tooth armature winding. The 2D-FEA model utilized JMAG Tool Solver to design and analyze motor’s performance in terms of torque with average torque output of 470Nm. The suitability of segmented outer-rotor FS motor as a high torque machine, using permanent magnet technology is a reliable candidate for electric vehicle.
Cogging Torque Reduction Technique on E-Core Hybrid Flux Switching Motor by Notching and Pole Pairing Jaudah Abd Rani; Erwan Sulaiman; Md Zarafi Ahmad; Mohd Fairoz Omar; Chockalingam Aravind Vaithilingam
International Journal of Power Electronics and Drive Systems (IJPEDS) Vol 9, No 2: June 2018
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (521.996 KB) | DOI: 10.11591/ijpeds.v9.i2.pp839-847

Abstract

In the past, 4S-10P E-Core Hybrid Flux Switching Motor (HFSM) had been studied. However, the motor suffers high cogging torque but it has high performance in terms of high power and high torque at high speed. Therefore, this paper is proposing the cogging torque reduction techniques to minimize the cogging torque. The high cogging torque gave an undesirable effect during low operating speed of the motor. In order to tackle the issue, the cogging torque mechanism in equation is laid out as a form of reference. Then the reduction techniques employed on the designs and analyzed with Finite Element analysis (FEA) in JMAG. The results show the cogging torque of the optimized design is 44.45% of the motor torque. Besides, the techniques employed to identify which techniques gave the most cogging torque reduction and analyzed the geometrical difference using the cogging torque mechanism. Finally, the analysis is discussed based on the modified geometrics.
Design and analysis of double stator HE-FSM for aircraft applications Hassan Ali; Erwan Sulaiman; Mahyuzie Jenal; Irfan Ali; Laili Iwani Jusoh; Zarafi Ahmad; Mohd Firdaus
International Journal of Power Electronics and Drive Systems (IJPEDS) Vol 12, No 1: March 2021
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijpeds.v12.i1.pp51-58

Abstract

The main objective of aerospace industry is to produce all electric aircraft (AEA) equipped by electrical devices in coming developments. Electrical machines that provide higher torque densities are gaining more interest for researchers to obtain sustainable direct-drive electrical propulsion system for aircraft applications. In addition to lesser weight and higher torque density, a machine should be “fault tolerant” to applied in aerospace applications. A novel machine for high starting torque, identified as flux switching machine (FSM) was established over the last decade. FSMs comprise all effective sources on stator including robust rotor structure. These machines exhibited higher “torque-to-weight ratios” and reliability. Nonetheless, the challenge of developing a machine suitable for aircraft applications goes far beyond electromagnetic design and much deeper into the field of mechanical systems than traditional ones. Thus, a new double stator (DS) hybrid excitation (HE) FSM design employing segmented rotor is proposed and analyzed in this research work. The suggested design for DS HE-FSM comprises of six field excitation coils (FECs) and six permanent magnets (PMs) as their excitation sources. In this research, investigation of DS HE-FSM is accomplished with respect to flux linkage, back EMF, cogging torque and torque analysis based on 2D FEA.
Flux Switching Permanent Magnet Motor using Segmented Outer Rotor Structure for Electric Scooter Enwelum Mbadiwe I; Erwan Sulaiman
Indonesian Journal of Electrical Engineering and Computer Science Vol 6, No 2: May 2017
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v6.i2.pp379-386

Abstract

Flux switching motor is a type of electric machine that locates both flux source and armature windings on the stator leaving its rotor a simple piece of iron. This machine was developed by combining the toothed stator structure of induction machine and the toothed rotor structure of switched reluctance machine together. Furthermore, it has three types of flux sources which include permanent magnet. Conventionally, the toothed kind of rotor has dominated machines rotor design and has been known for high manufacturing cost and iron loss, resulting to low performance. This calls for worry and the need to overcome it and also reduce the manufacturing cost while securing high torque. This paper presents flux switching permanent magnet motor employing segmented outer rotor for high torque capability. 2D-FEA using JMAG to investigate the motor characteristics in terms of flux linkage, Induce back-emf, cogging torque, maximum average torque and efficiency. Finally, preliminary results and comparison revealed that motors employing segmented rotor are capable of higher torque than conventional toothed rotor.