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Studi Pengaruh Paduan Cr/Mo dengan Waktu Perendaman Cryogenic Treatment terhadap Sifat Keras, Tangguh, Tahan Abrasif, dan Struktur Mikro Baja Ni berbasis Laterit Alfa Sendya Hayu Marzuki; Satrio Herbirowo; Bintang Adjiantoro; Yeni Muriani Zulaida; Efendi Mabruri
Jurnal Metal Indonesia Vol 42, No 1 (2020): Metal Indonesia
Publisher : Balai Besar Logam dan Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (404.436 KB) | DOI: 10.32423/jmi.%Y.v%v.%p

Abstract

Grinding ball merupakan salah satu komponen dari industri tambang dan pengolahan mineral yang mempengaruhi biaya produksi. Kebutuhan grinding ball dalam negeri saat ini masih bergantung pada produk impor. Pemilihan baja berbasis laterit karena cadangan laterit di Indonesia sangat melimpah, selain itu baja laterit sudah memiliki kandungan nikel dimana unsur paduan tersebut baik untuk meningkatkan kekerasan yang dibutuhkan pada grinding ball. Namun tingkat kekerasan baja berbasis laterit yang digunakan pada penelitian ini belum memiliki nilai yang cukup untuk digunakan sebagai material grinding ball. Oleh karena itu, pada penelitian ini dilakukan proses cryogenic treatment dengan variasi waktu perendaman 10, 60, dan 360 menit serta menggunakan perbedaan komposisi paduan Cr dan Mo kemudian dilakukan pengujian kekerasan, ketahanan aus, ketangguhan dan analisis struktur mikro. Berdasarkan hasil yang diperoleh menunjukkan bahwa kekerasan setelah perlakuan mengalami peningkatan signifikan dari 17 menjadi 33,55 HRC. Selain itu, ketahanan abrasif setelah perlakuan juga meningkat seiring dengan penambahan waktu perendaman dari 0,000603 menjadi 0,000475 mg/cm2·putaran. Peningkatan tersebut terjadi karena adanya peningkatan persentase martensit pada sampel. Nilai kekerasan dan ketahanan aus terbaik terdapat pada sampel dengan paduan CrMo pada waktu perendaman 360 menit yaitu 44,1 HRC dan 0,000475 mg/cm2·putaran. Sehingga pada penelitian ini menunjukkan bahwa waktu perendaman cryogenic treatment dan komposisi paduan Cr dan Mo berpengaruh terhadap kekerasan, ketahanan abrasif serta ketangguhan baja nikel berbasis laterit. Grinding ball is a component of the mining and mineral processing industry that affects production costs. Grinding ball needs in Indonesia still depend on imported products. Laterite-based steel is chosen because of the resource of laterite in Indonesia are very abundant, besides laterite steel has nickel content which is great for increasing the hardness that needed in grinding ball. However, the hardness of Ni laterite steel used in this study does not have enough hardness to be used as a grinding ball material. Therefore, in this study cryogenic treatment was carried out with variations in soaking time during10, 60 and 360 minutes and also using differences in the alloying composition of Cr/Mo then performed characterization of hardness, abrasive resistance, toughness and microstructure analysis. Based on the results obtained showed that hardness after treatment increases with increasing soaking time from 17 to 33,55 HRC significantly. In addition, abrasive resistance after treatment also increases with increasing soaking time from 0,000603 to 0,000475 mg/cm2.cycle. This increase occurred because of an increase in the percentage of the martensite phase in the sample. The optimum value of hardness and wear resistance is found in samples with CrMo alloy at 360 minutes soaking time, which is 44.1 HRC and 0.000475 mg/cm2·cycle. This study shows that cryogenic treatment soaking time and Cr and Mo alloy composition affect the hardness, abrasive resistance, and toughness of laterite nickel-based steel.
STUDY ON THE EFFECT OF COMPOSITION AND VARIATION OF Sn/Zn COOLING MEDIA ON NICKEL ALLOY STEEL THROUGH HOT FORGING AND AUSTEMPERING Satrio Herbirowo; Martin Harimurti; Septian Adi Chandra; Dedi Pria Utama; Faried Miftahur Ridlo; Yeni Muriani Zulaida; Bintang Adjiantoro
Jurnal Sains Materi Indonesia Vol 23, No 1: OCTOBER 2021
Publisher : Center for Science & Technology of Advanced Materials - National Nuclear Energy Agency

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17146/jsmi.2021.23.1.6374

Abstract

STUDY ON THE EFFECT OF COMPOSITION AND VARIATION OF Sn/Zn COOLING MEDIA ON NICKEL ALLOY STEEL THROUGH HOT FORGING AND AUSTEMPERING. Laterite steel with nickel content is expected to be a solution to overcome the lack of domestic steel availability and dependence on imports. This research was conducted to develop Nickel-Chromium-Molybdenum alloy steel used Grinding ball for cement industrial applications. Grinding ball is the one of imported steel products needed to be crushing and size reduction the ores or cement. In addition to import issues, grinding balls have a significant problem: their mechanical properties that do not meet SNI 1049 require the material to have a minimum hardness value of 45 HRC. In this study, the characteristics of Nickel alloy steel were investigated further through heat treatment of forgings heated at the austenitizing temperature of 950 °C and austempering with variations in the cooling medium of Sn/Zn solution. The cooling medium was chosen because it has a melting temperature in the phase diagram area to form the bainite microstructure with complex and challenging characteristics, both of which are required in material for grinding ball applications. In particular, the hardness value that passed the SNI 1069 standard was the use of samples with a Cr-Mo alloy of 1%-wt with a hardness value of 45.92 HRC for Sn Austemper and 48.07 HRC for Zn austemper.
PENGELASAN FLUX CORE ARC WELDING UNTUK APLIKASI PENGELASAN PELAT LAMBUNG KAPAL Yeni Muriani Zulaida; M Ichsan Kusuma; Tiara Triana
Jurnal Teknika Vol 14, No 2 (2018): Edisi November 2018
Publisher : Faculty of Engineering, Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36055/tjst.v14i2.5867

Abstract

THE EFFECT OF ROLLING CYCLES AND SETTING DIRECTION OF THE REINFORCEMENT ON ALUMINUM BASED COMPOSITE BY REPETITIVE PRESS ROLL FORMING (RPRF) METHODS Agus Pramono; Tri Alif Shandy; Yeni Muriani Zulaida; Suryana Suryana; Moh Fawaid
VANOS Journal of Mechanical Engineering Education Vol 3, No 2 (2018)
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30870/vanos.v3i2.4348

Abstract

Development of technology shown rapid progress in various of structural applications especially on advanced of component in industry. Using of aluminum as a matrix on composite fabrication by addition ceramic as reinforcement is the better solution, for expected to improve the mechanical properties on materials-based composites. The process carried out was combining SiC particles with an aluminum (AA1100) as a matrix with variations number of rolling cycle’s: 2, 4 and 6 as direction. Preparation of SiC particles with transverse, cross section and mix variations through a hot working process with the technology of severe plastic deformation (SPD) using the method of repetitive press roll forming (RPRF). The results obtained was mechanical properties increased when the roll cycles high with mix of variations in the direction of SiC arrangement resulting in a wider distribution of SiC into the matrix AA1100. Rolled process by cycle 6 and the direction of the SiC mix resulted in higher hardness of 55.54 HV, tensile strength was 90.46 MPa, porosity 0.33% density 1.831 gr/cm3 and SiC distribution 23.19%. Increasing the number of rolling cycles, the thickness of the interface for the formed layer and the size of SiC particles will decrease due to SiC particles scattered in most aluminum matrices, which can increase the hardness value.
PENGARUH VARIASI ELEKTRODA DAN ARUS LISTRIK PENGELASAN TERHADAP CACAT LAS DAN SIFAT MEKANIK PELAT BAJA APLIKASI LAMBUNG KAPAL Tiara Triana; Mursidil Kamil; Yeni Muriani Zulaida
FLYWHEEL : Jurnal Teknik Mesin Untirta Volume IV Nomor 2, Oktober 2018
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (512.296 KB) | DOI: 10.36055/fwl.v2i1.4009

Abstract

Cacat porositas merupakan jenis cacat las yang paling sering ditemukan di industri perkapalan khususnya di bagian lambung kapal. Upaya untuk menanggulangi masalah ini yaitu dengan cara melakukan penelitian terhadap baja aplikasi lambung kapal. Penelitian ini dilakukan untuk mengetahui pengaruh jenis elektroda dan besar arus listrik terhadap penurunan cacat porositas yang terbentuk, terhadap perubahan sifat mekanik dan struktur mikro pada logam hasil pengelasan SMAW. Bahan yang digunakan pada penelitian ini yaitu pelat baja karbon rendah SS400 dengan dimensi pelat sebesar 180 x 100 x 10 mm. Pelat baja SS400 dilas menggunakan dua elektroda yang berbeda. Elektroda yang digunakan yaitu elektroda E7016 dan elektroda E7018. Pengelasan menggunakan elektroda E7016 dilakukan dengan variasi arus sebesar 90, 110, 130 dan 150 A, sedangkan pengelasan menggunakan elektroda E7018 dilakukan dengan variasi arus sebesar 80, 100, 120 dan 140 A. Hasil pengelasan menggunakan elektroda E7016 ditemukan cacat porositas sebesar 12 mm dan 2 mm pada saat pengelasan dilakukan dengan besar arus 90 A dan 130 A, sedangkan hasil pengelasan menggunakan elektroda E7018 ditemukan cacat porositas sebesar 6 mm pada saat pengelasan dilakukan dengan besar arus 80 A dan 100 A. Hasil pengamatan struktur mikro memperlihatkan struktur ferrite + pearlite di daerah logam induk. Struktur yang terbentuk di daerah lasan bagian tengah dan di daerah FGHAZ sama seperti struktur logam induk, akan tetapi ukurannya lebih halus. Struktur yang terbentuk di daerah CGHAZ yaitu widmanstatten ferrite dan coarse pearlite, sedangkan struktur di daerah lasan bagian atas yaitu widmanstatten ferrite, allotriomorphic ferrite, dan acicular ferrite. Secara umum, besarnya arus listrik yang digunakan pada saat proses pengelasan berlangsung akan mempengaruhi sifat mekanik di daerah lasan maupun daerah HAZ. Perubahan sifat mekanik terhadap besar arus listrik pengelasan memiliki kecenderungan yang berbeda tergantung dari jenis elektroda yang digunakan.