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Pengembangan modul pemantau penggunaan energi listrik untuk menunjang implementasi industri 4.0 Harry Prayoga Setyawan; Sri Raharno
Jurnal Teknik Mesin Indonesia Vol 16 No 2 (2021): Jurnal Teknik Mesin Indonesia
Publisher : Badan Kerja Sama Teknik Mesin Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36289/jtmi.v16i2.238

Industri manufaktur telah memasuki era baru, yaitu era Industri 4.0 yang mempunyai tujuan utama antara lain untuk peningkatan efisiensi, pengurangan pemborosan, dan penurunan ongkos produksi. Penerapan paradigma Industri 4.0 memerlukan persyaratan pokok, yaitu semua elemen produksi seperti peralatan produksi, operator, dan benda kerja harus mempunyai kecerdasan. Agar mempunyai kecerdasan, elemen produksi antara lain seperti mesin-mesin perkakas perlu dilengkapi dengan modul tambahan. Mesin perkakas secara umum tidak memiliki sistem pemantauan energi. Modul pemantau energi mengukur energi yang digunakan mesin dan data pengukuran disimpan dalam basis data. Data pengukuran divisualisasikan pada antarmuka web pemantauan energi. Hasil pengujian pembacaan sensor dibandingkan dengan pembacaan alat ukur pembanding didapatkan hasil ketelitian sensor tegangan 0,96% dan sensor arus 0,92%. Ketelitian pembacaan sensor mempunyai nilai keakuratan sesuai standar IEC No. 13B-23 yang klasifikasikan ke golongan III dengan nilai ketelitian 1,0%. Modul pemantau energi memiliki kebutuhan daya sebesar 6 Wh dan dilengkapi dengan baterai yang dapat dioperasikan selama 2 jam 25 menit. Modul pemantau energi memiliki indikator TKT 5 pada pengukuran Tingkat Ketersiapan Teknologi (TKT).

Design and Construction of Poultry Feather Plucking Machine with a 2 kg Processing Capacity Setiawan, Apri; Setiawan, Dibyo; Agung Pratama, Boby; Rudy Rafly; Harry Prayoga Setyawan
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.8966

The poultry industry plays a crucial role in meeting the growing global demand for meat. However, the feather plucking process remains a significant challenge, particularly for small-scale poultry farmers who often rely on manual methods that are time-consuming, labor-intensive, and potentially unhygienic. This study aimed to design and construct an affordable and efficient poultry feather plucking machine with a 2 kg processing capacity. The machine was designed using 3D modeling software and constructed using plastic materials for the bucket and rotating disc, and steel for the electric motor mount. The use of plastic components aimed to reduce production costs while maintaining efficiency and minimizing the risk of damage to poultry skin during the plucking process. Functional tests were conducted to evaluate the machine's performance, revealing an average processing time of 28 s per bird, a 30% reduction compared to manual plucking. The machine's efficiency was also assessed, demonstrating a 30% improvement over manual methods. The total production cost of the machine was Rp. 450,000, which is more economical than previous studies. Although the developed machine showed promising results, further study is needed to explore additional parameters such as energy consumption, maintenance requirements, and long-term durability. The incorporation of machine learning algorithms for automated cycle time optimization based on different poultry sizes and feather densities could also be investigated in future studies. Overall, this study contributes to the development of affordable and efficient poultry feather plucking machines, which can benefit small-scale poultry farmers and improve the overall efficiency of the poultry industry.

Design and Construction of Poultry Feather Plucking Machine with a 2 kg Processing Capacity Setiawan, Apri; Setiawan, Dibyo; Agung Pratama, Boby; Rudy Rafly; Harry Prayoga Setyawan
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.8966

The poultry industry plays a crucial role in meeting the growing global demand for meat. However, the feather plucking process remains a significant challenge, particularly for small-scale poultry farmers who often rely on manual methods that are time-consuming, labor-intensive, and potentially unhygienic. This study aimed to design and construct an affordable and efficient poultry feather plucking machine with a 2 kg processing capacity. The machine was designed using 3D modeling software and constructed using plastic materials for the bucket and rotating disc, and steel for the electric motor mount. The use of plastic components aimed to reduce production costs while maintaining efficiency and minimizing the risk of damage to poultry skin during the plucking process. Functional tests were conducted to evaluate the machine's performance, revealing an average processing time of 28 s per bird, a 30% reduction compared to manual plucking. The machine's efficiency was also assessed, demonstrating a 30% improvement over manual methods. The total production cost of the machine was Rp. 450,000, which is more economical than previous studies. Although the developed machine showed promising results, further study is needed to explore additional parameters such as energy consumption, maintenance requirements, and long-term durability. The incorporation of machine learning algorithms for automated cycle time optimization based on different poultry sizes and feather densities could also be investigated in future studies. Overall, this study contributes to the development of affordable and efficient poultry feather plucking machines, which can benefit small-scale poultry farmers and improve the overall efficiency of the poultry industry.

Rancang Bangun Mesin Pencacah Untuk Pengolahan Limbah Pertanian Pasca Panen Harry Prayoga Setyawan
BULLET : Jurnal Multidisiplin Ilmu Vol. 4 No. 6 (2025): BULLET : Jurnal Multidisiplin Ilmu (INPRESS)
Publisher : CV. Multi Kreasi Media

Show Abstract | Download Original | Original Source | Check in Google Scholar

The agricultural sector faces significant challenges in managing abundant post-harvest residues that have not been optimally utilized. This study aims to design and develop a hammer mill-type agricultural waste shredder with a target capacity of 100 kg/hr to support farmer mobility in local agroclimatic regions. The methodology encompasses 3D model design, technical calculation analysis, and independent manufacturing using mild steel materials. Technical analysis results indicate a design power of 6.72 kW with a torque of 35,653.3 N-mm, powered by a 7.5 HP gasoline engine at 1,800 RPM. Functional testing on rice straw and corn stalks demonstrated operational stability with an actual production capacity reaching ±99.7 kg/hr. A slight mass reduction of approximately 3.5% in the final output was attributed to moisture evaporation caused by mechanical heat during the shredding process. This innovation provides a practical solution for farmer groups in accelerating organic decomposition and improving the efficiency of livestock feed provision.

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