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All Journal Jurnal Teknik Industri Terintegrasi (JUTIN)
Wiwin Widiasih
Universitas 17 Agustus 1945 Surabaya
Decision Sciences, Operations Research & Management Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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Analisis Produktivitas Melalui Metode Terintegrasi OEE, FMEA, dan TPM pada Mesin Hydraulic Dished End Press (Studi Kasus: PT. Meco Inoxprima) Nadya Shavira Julia Azzahra; Wiwin Widiasih
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58740

Abstract

Machine productivity is a critical factor in the success of manufacturing production systems. This study aims to analyze the effectiveness of the Hydraulic Dished End Press at PT Meco Inoxprima and identify the primary causes of the machine’s performance decline using an integrated approach combining OEE, FMEA, and TPM. Based on operational data from September 2025 to February 2026, the average OEE value was 44,96%, far below the world-class standard of 85%. The component contributing the most was the performance rate (average 64,20%). An analysis of the Six Big Losses identified setup and adjustment losses (12,50%) and equipment failure losses (11,93%) as the largest losses. Through FMEA, the most critical failure modes were hydraulic seal leaks (RPN 432), hydraulic pump failure (RPN 300), and die wear (RPN 280). Improvement proposals based on the TPM pillars were implemented in April 2026 and continued in May 2026, resulting in and increase in the OEE value from 44,96% to 61,92%, demonstrating the continued impact of sustained TPM implementation.
Peningkatan Keandalan Mesin Inject Molding dengan Metode House of Risk dan Reliability Centered Maintenance Desti Sagita Sharren Noertjahjo; Wiwin Widiasih
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58842

Abstract

The manufacturing industry must ensure the reliability of production machinery so that processes run smoothly and business objectives are achieved. If machinery is used continuously, operational disruptions can lead to breakdowns, downtime, and a decline in production performance. Such conditions can disrupt the production process and result in losses for the company. Therefore, it is important to identify and control the risks of machinery failure. The objective of this study is to identify and reduce factors that could potentially cause “breakdowns” and improve the reliability of the Sound SE 1800 machine in plastic pallet production. The House of Risk (HOR) was used to determine which risk sources should be prioritized, and Reliability-Centered Maintenance (RCM) was used to develop a maintenance plan. Research data included machine maintenance history, failure frequency, and downtime. The results of the study yielded recommendations for more efficient maintenance methods that can improve production machine performance.
Co-Authors Desti Sagita Sharren Noertjahjo Nadya Shavira Julia Azzahra