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Journal : OPERATION EXCELLENCE: Journal of Applied Industrial Engineering

GOOD DESIGN AND MANUFACTURE TO GET A GOOD RELIABILITY OF RENEWABLE ENERGY POWER PLANT Guntur Pratama Putra; Erry Rimawan
Operations Excellence: Journal of Applied Industrial Engineering Vol 9, No 3, (2017): OE November 2017
Publisher : Universitas Mercu Buana

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Abstract

Easier access to the global marketplace today makes local product competition with products from the global market increasing, pushing designers better to make machines as efficient as possible while still paying attention to their reliability. In obtaining good reliability, from the design stage of the machine and its manufacture must have root cause analysis that can help to guide design and manufacturing processes. However, for renewable energy fields, it is very difficult to build from the beginning as raw materials come from overseas acquired in the global market. In the domestic raw material is processed creatively to gain added value of the product and make it a superior product that is installed and marketed locally. Photovoltaic monitoring will independently keep the grid stable and conceptual able to monitor the health of every photovoltaic photo for its reliability can also be maintained. Good design with good manufacturing will also increase the reliability of solar power plants, with the appropriate field-based design and appropriate installation procedures in the root analysis of the problem increase significant reliability.
PENURUNAN REJECT CLAIM MARKET TERHADAP PLATE BENGKOK PADA BATTERY TYPE YTZ4V DENGAN METODA DMAIC-FAULT TREE ANALYSIS Fidin Saptaaji; Erry Rimawan
Operations Excellence: Journal of Applied Industrial Engineering Vol 9, No 3, (2017): OE November 2017
Publisher : Universitas Mercu Buana

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Abstract

Every industry is no exception, the battery industry has a quality standard with priority to reduce reject claims in order to get cost savings and increase consumer confidence. The purpose of this study was to determine the factors causing the high reject claim of bengkok market plate with six sigma (DMAIC) and Fault Tree Analysis (FTA) suppression. The result is a corrective step and standardization to minimize the occurrence of a reject plate group in the future. DMAIC stages include Define, through sampling data collection in Jan-Dec 2016, it is known that the reject claim from Plate Bending is 41 PPM. Step 2 Measure, process reject data and number of claim reject and set improvement targets. Step 3 Analyze, benchmarking cassette A and Cassette B types from the results of FTA analysis, Step 4 Improve, set and standardize changes in dimensions of Cassette Type B by changing the partition part edge L and edge R from C3mm to R4mm from the value of Cp = 1.58, Cpk = 0.63 becomes Cp 2.32 and Cpk 2.23. Step 5 Control, after getting the specified dimensions the value of 29.5 ppm drops to 4 ppm with a target standard of 18 ppm and a decrease in the cost saving of the company is 455.5 KUSD/Year.
IMPROVEMENT OF BUSINESS PROCESS MODELING IN SMALL AND MEDIUM INDUSTRIES (SMIS) TO SUSTAIN IN GLOBAL ECONOMIC COMPETITION Agung Haryono; Erry Rimawan
Operations Excellence: Journal of Applied Industrial Engineering Vol 9, No 1, (2017): OE Maret 2017
Publisher : Universitas Mercu Buana

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Abstract

The objective of this research is to analyze how Business Process Modelling (BPM) can be develop and improve in SMIs. Business Process Modeling have been the one of important strategy adopted by organizations around the world especially in Small and Medium Industries to sustain in global economic competition 2017. Successful implementation of these depends on applicability and business functional process effectiveness. BPM success also depends on organizational Business Process Improvement (BPI). This paper presents a benchmark process of BPM in Small and Medium Industry (SMI) perspectives especially in Steel fabricator SMI. And it creates new BPM in other SMI to become lean business in organizational structural. It includes a review of financial performance in SMI to decrease business process cost and get higher profit, findings of research accomplished via interviews with people in board of director and shareholder.