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ANALISIS PERANCANGAN ALAT KHUSUS UNTUK PEMASANGAN SUSPENSI BELAKANG PADA UNIT HD785-7 Rasma Rasma; Hendro Purwono; Riki Effendi
SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin Vol 12, No 2 (2018): SINTEK JURNAL
Publisher : University of Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

General Overhaul (GOH) is so much on the HD785-7 unit that it requires speed, accuracy, and discipline during the process so that the target can be met. Slow speed is influenced by several factors, one of which is the process of installing rear suspension. Now the rear suspension installation process is carried out by 6 manpower using belt-shaped tools that require installation time of ± 2 hours (1 piece) so that it is considered inefficient and unsafe for mechanics. The purpose of this research is to design special tools so that the process is faster, safer, and the number of mechanics decreases. The method used in this study is Seven-Ups ++ Innovation Method so that innovation activities can run in rules and produce optimal output. The results obtained from the design of this special tool is that the rear suspension install process is only carried out by 3 manpower, is safer, and the installation time is ± 30 minutes (1 piece).
ANALISIS TERJADINYA SLIP PADA KOPLING DI UNIT SCANIA P 124 CB 8x4 NZ 420 Rasma Rasma; Hendro Purwono; Riki Effendi
SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin Vol 13, No 1 (2019): SINTEK JURNAL
Publisher : University of Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/sintek.13.1.32-37

Abstract

In the operation of the unit whose successor does not use a hydraulic system, the role of the clutch is very important in transmitting power from the engine to the transmission. However, the clutch can only slip so that it can no longer function to forward power from the engine to the transmission. This can be caused by several things, including: wear on the clutch material, the presence of oil in the field of clutch surface, and spring damage to the clutch. On Scania P 124 CB 8x4 NZ 420 units this slip on clutch problem also occurs so research needs to be done to find the main cause. The method used in this study is to carry out checks and measurements and then the results are compared with the standard values that have been determined. The result shows that the cause of the slip on the clutch on the Scania P 124 CB 8x4 NZ 420 unit is 1) the presence of oil that wet the coupling surface is caused by a damaged seal shaft; 2) wear on clutch components namely clutch disc and pressure plate. To keep the seal shaft in good condition, regular and regular oil changes must be made and when the replacement of the seal shaft must be in accordance with the part number so that the possibility of the same problem can be reduced.