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Journal : Journal of Applied Sciences and Advanced Technology

Analysis Systems of Aftercooler on Bulldozer D375A-6R Hasan Basri; Jaref Darmawan; Ery Diniardi; A I Ramadhan; Firmansyah Firmansyah
Journal of Applied Sciences and Advanced Technology Vol 2, No 3 (2020): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (602.028 KB) | DOI: 10.24853/jasat.2.3.73-76

Abstract

The bulldozzer is seen as the most efficient heavy equipment unit for mining, specifically dozzing and ripping material. The purpose of this study was to analyze damage due to cracks in the cooler afterwards which caused dust and dirt to enter the air intake system which caused excessive piston, piston ring and cylinder wear liners in the Bulldozer. The research method was conducted using 8-step troubleshooting analysis. The results and discussion are damage due to cracks in the after cooler which causes dust and dirt into the air intake system which causes the piston, piston ring and cylinder liner to wear out excessively. The piston, piston ring and cylinder liner have excessive scratching and wear, so the compression pressure that should be compressed inside the combustion chamber experiences a leak where the air enters the crankcase chamber.
Analysis of Steering Wheel Heavy Komatsu Dump Truck Unit (HD) 785-7 Hasan Basri; Ery Diniardi; Kisman H Mahmud; Syawaluddin Syawaluddin; Firmansyah Firmansyah
Journal of Applied Sciences and Advanced Technology Vol 2, No 2 (2019): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (716.562 KB) | DOI: 10.24853/jasat.2.2.49-52

Abstract

Steering system is a system control unit that is used for deflecting the direction of motion straight into to the left or to the right in accordance with the will of the operator. At 785-7 HD unit using the steering system type full hydraulic steering valve, where steering valve serves as a directional control valve to direct the oil flow at the time of engine working (pump work), whereas when the engine died steering valve will serve as a hand pump and directional control valve. Abnormaly steering wheel because there is a scratch on spool demand valve causing internal leakage in the demand valve so oil pressure which served as the pilot sensing to move the spool valve is a pressure demand would drop because there is a leak and could not afford to drive the spool until the full open- as a result the oil flow from the steering pump cannot be fully prioritized to steering valve to be forwarded to the steering cylinder.
Rail Leveling Analysis of Turning Radius and Speed Train Passenger Cart Ery Diniardi; Thomas Djunaedi; Deni Almanda; Firmansyah Firmansyah; Alvaro Costa Neto
Journal of Applied Sciences and Advanced Technology Vol 4, No 2 (2021): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.4.2.43-50

Abstract

Needs consumer will tool transportation train fast fire on time now has sue Railway Corporation for Upgrade service and comfort for satisfaction para para consumer use tool transportation this in activity everyday. Look importance needs consumer will comfort use tool transportation train fire, then Writer interested for discuss comfort in journey train specifically problem journey train fire with elevation rail  in pass Bend moment drove. Analysis done from Railway Corporation with literature assistance regarding problem railway. Remember breadth existing problems on train fire, then Writer limit only on calculation point heavy carriage, the forces that occur, and balance carriage when turn without and existence rail elevation. From result analysis carried out elevation data is taken rail maximum by 110 mm, radius curvature, speed plan maximum 120 km/h. Generate speed data critical in bend without elevation rail, and speed critical in bend existence rail elevation.
Process of Making Gas Stove Spuyer with TU-2A CNC Machine Thomas Djunaedi; Anwar Ilmar Ramadhan; Firmansyah Firmansyah; Mohd Amiruddin Fikri
Journal of Applied Sciences and Advanced Technology Vol 4, No 3 (2022): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.4.3.87-92

Abstract

The TU-2A CNC machine is a turning machine tool that is controlled by a computer system through data (program input) in the form of letters and numbers. This machine is capable of producing a work piece with a complex shape and high accuracy, as well as the effectiveness of minimum production time. Gas stove nozzle is a form of work piece which in the manufacturing process is required to have a high level of effectiveness with high accuracy. The supporting factors in the manufacturing process are based on the selection of program functions and machining parameters (cutting speed, feeding, feeding speed and proper rotation of the main axis).In the process of making gas stove nozzles using a CNC TU – 2A machine, the parameter values used are cutting speed (Vs) 20 m/min, feeding 0.75 mm/put, feeding speed (s') 281 mm /min and the main axis rotation (n) 375 rpm.So from the parameters used, it is known that the total machining time per component (tm) = 5.4 minutes, the total production cost per component (Cprod) = Rp. 8,572, - and the total production time per component (t prod) = 7.6 minutes. The greater the value of the Dept of cut, feed and feeding speed, the production time and production costs that occur will decrease until they reach t = 2.6% and C = 2.3%.
Fiber Cyclone Palm Oil Mill Capacity 45 Tons/Hour Istianto Budhi Rahardja; Juni Afriani; Ahdiat Leksi Siregar; Daruki Daruki; Deni Almanda; Firmansyah Firmansyah; Anwar Ilmar Ramadhan; Mohd Hamisa Abdul Hamid
Journal of Applied Sciences and Advanced Technology Vol 5, No 2 (2022): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.5.2.67-76

Abstract

The processing of Fresh Fruit Bunches into crude palm oil and palm kernel can be done by starting to boil the Fresh Fruit Bunches until they are ripe, after the Fresh Fruit Bunches are ripe, then separate the bunches from the fiber by going through the slaughtering process, after which the fiber is then chopped and immediately pressed so that the oil comes out. After the oil and fiber are separated, the fiber will go to the fiber cyclone. Fiber cyclone is a device located at the solids station, the main function of the fiber cyclone is to separate the nut and fiber by sucking the fiber using air, through the ducting column and will exit through the air lock and then go to the boiler to be used as fuel. The fiber cyclone has a speed of 10.08 m/s for the velocity box, a vertical column of 6.86 m/s, and 8.57 m/s for the horizontal column. Fiber cyclone has 1 loss point for kernel, what is analyzed is the output of fiber cyclone which is fiber taken from air lock, the standard loss for fiber cyclone is 0.10%.
Heating Analysis Of Used Cooking Oil Refining Equipment Using Activated Charcoal With A Heating Element Capacity Of 20 Liters / Process Fahmi Al Diansyah; Anwar Ilmar Ramadhan; Firmansyah Firmansyah; Mohd Amiruddin Fikri
Journal of Applied Sciences and Advanced Technology Vol 5, No 3 (2023): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.5.3.91-98

Abstract

Cooking oil that is used repeatedly is very harmful to health. The use of cooking oil repeatedly and continuously in the frying process will result in a degradation reaction, thereby reducing the quality of the cooking oil. Therefore, the purification of used cooking oil needs to be done with the aim of making use of consumable oil and to reduce the risks that can endanger health if using used oil repeatedly. The purpose of this research is to find out the heat energy produced by the band heater during the refining process of used cooking oil with activated charcoal. Knowing the effect of band heater power on the heating time of used cooking oil in the refining process. Changing the ratio of oil composition to activated charcoal to visual purification results. This research method uses a comparison between testing with numerical simulations using Ansys. Based on research, it is known that the greater the heating power used, the less time it takes to heat the oil up to 100oC, the time needed for the process of refining used cooking oil is the fastest, namely for 2 hours 30 minutes with a composition of 80%: 20% with the heat flux used 5500 W/m2, and which required a longer time of 4 hours 45 minutes with a composition of 60% : 40% with the heat flux used 3500W/m2. Visually, the best purification results were obtained, namely with a composition of 70% used cooking oil and 30% activated charcoal with a yellow-orange color, while visually the poorer results were obtained with a composition of 80% used cooking oil and 20% activated charcoal with a reddish yellow color. Thus the composition ratio between used cooking oil and activated charcoal affects the results of the refining process, where visually the best composition ratio is 70% used cooking oil and 30% activated charcoal with a stirring speed of 120 rpm. The highest percentage of free fatty acid (BA) reduction in this study was 73.05% and the highest percentage of peroxide value (PV) reduction was 56.88%.