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Evaluasi Kualitas Produk Tas Ransel Berbasis Pendekatan Ishikawa Diagram dan Failure Mode and Effect Analysis Frido Yulsandi; Nina Mahbubah
JURNAL REKAYASA SISTEM INDUSTRI Vol 7 No 2 (2022): (Mei 2022)
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jrsi.v7i2.5502

Abstract

HHH is a Home Industry that produces various bags. Maintaining sustainable quality is challenging for a firm’s management as bags are considered a product with a competitive market. Problem identification as a fieldwork result found that product defects have been considered a significant problem in managing quality. This study aims to evaluate factors that cause defects and provide suggestions for improvements. This research begins with a walk-through survey and in-depth interview. It then uses these tools in identifying problems using 5M. In addition, tools to use in identifying cause and effect using the Ishikawa diagram. The next stage is to design a questionnaire and then filled by the owner and the head of quality control. This questionnaire result is used to identify severity, occurrence, and detection. This study found three types of defects: Stitching Defects with an RPN value of 343, Accessories Defects at RPN 336, and Torn Defects with an RPN of 253. In addition, redesigning and expanding the workshop is a necessary highlight recommendation for improvement. The following recommendation scenario is that the company owner supervises workers, raw materials, and machine maintenance to maintain product quality.
MITIGASI RISIKO RANTAI PASOKAN PEMELIHARAAN IKAN HIAS KOI MENGGUNAKAN METODE HOUSE OF RISK Muhammad Hilal Aldimas; Nina Mahbubah; Efta Dhartikasari
RADIAL : Jurnal Peradaban Sains, Rekayasa dan Teknologi Vol. 9 No. 1 (2021): RADIAL: JuRnal PerADaban SaIns RekAyasan dan TeknoLogi
Publisher : Universitas Bina Taruna Gorontalo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (797.508 KB) | DOI: 10.37971/radial.v9i1.220

Abstract

Abstrak: Mitigasi Risiko Rantai Pasokan Pemeliharaan Ikan Hias Koi Menggunakan Metode House of Risk. Ketidakpastian adalah suatu kejadian dalam pengelolaan rantai pasokan suatu usaha. Usaha pemeliharaan Ikan Hias Koi juga tidak terlepas dari risiko sepanjang rantai pasokan usaha. Risiko ikan mati disebabkan oleh ketidakpastian pengiriman pakan dan keterlambatan logistik ke pelanggan memerlukan penanganan lebih lanjut. Penelitian ini bertujuan untuk mengidentifikasi, menghitung, dan menganalisis potensi dan penyebab risiko mulai dari hulu sampai hilir rantai pasokan pemeliharaan Ikan Koi sehingga didapatkan sekenario terbaik dalam meminimalisir risiko. House of Risk merupakan pendekatan yang digunakan dalam penelitian ini. Penelitian dimulai dengan identifikasi risk event dan risk agent berbasis Supply Chain Operation Refference, selanjutnya menghitung tingkat severity dan skenario mitigasi. Hasil penelitian ini yaitu teridentifikasi 53 Kejadian risiko dan 33 penyebab risiko dengan 10 prioritas perencanaan guna meminimalisir risiko sepanjang aliran ranti pasok. Kata Kunci : Ikan Koi, HOR, Mitigasi, Rantai Pasok, Risiko Abstract: Risk Mitigation of Koi Ornamental Fish Maintenance Supply Chain Using House of Risk Method. Uncertainty is considerend as challenges as well as opportunities in managing bussiness supply chain. A bussiness has been mitigating a way in order to eliminate such risk through supply chain. As a medium-sized bussiness owner in aquaculture, Mr. Choiruddin have been facing a number of bussinees risks, namely uncertainty of feed delivery and delays to deliver gold fish to customers. This study aims to identify, estimate, and analyze the potential and causes of risk from upstream to downstream of gold fish supply chain in order to figure out the best scenario in minimizing the risk. House of Risk is the approach used in this study. The research began with the identification of risk events and risk agents based on Supply Chain Operation Reference, then calculated the severity level and mitigation scenarios. The results of this study able to identify 53 risk events and 33 risk causes with 10 planning priorities to minimize risk through streams of supply chain. Key Words : Gold Fish , HOR, Risk, Mitigation, Supply Chain
IMPLEMENTASI METODE LEAN SIX SIGMA GUNA MENGELIMINASI DEFECT PADA PROSES PRODUKSI PURIFIED GYPSUM DI PT. AAA Febri Romadhani; Nina Mahbubah; M Dian Kurniawan
RADIAL : Jurnal Peradaban Sains, Rekayasa dan Teknologi Vol. 9 No. 2 (2021): RADIAL: JuRnal PerADaban SaIns RekAyasan dan TeknoLogi
Publisher : Universitas Bina Taruna Gorontalo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1052.681 KB) | DOI: 10.37971/radial.v9i2.224

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PT. AAA is a chemical-based producer with zero defect program in term of maintaining product quality. However, there were found waste which were higher than based line quality acceptance through production process line of purified gypsum. This research aims to improve production process effectiveness in order to sustaining zero defect using Lean Six Sigma method. Define, measure, analyze, improve, and control, known as DMAIC, is used as research approach. The research begun by describing current state map to identify waste that occurs along the value stream. Followed by identifying activities based on three classifications, namely value added, non-value added, and necessary but non-value-added activities. Once such activities known, cost of poor quality and Sigma level is measured. Fish-bone diagram as well as failure mode and effect analysis are used in order to analyze risk priority number. This study found three wastes namely defect, waiting, and inventory as main focus to eliminate then improve effectiveness along production process.
EVALUASI RISIKO ERGONOMI PADA OPERATOR PENGAMPLASAN KAYU BERBASIS METODE RAPID ENTIRE BODY ASSESMENT Zidni Rizki Hidayat; Nina Mahbubah
RADIAL : Jurnal Peradaban Sains, Rekayasa dan Teknologi Vol. 10 No. 1 (2022): RADIAL: JuRnal PerADaban SaIns RekAyasan dan TeknoLogi
Publisher : Universitas Bina Taruna Gorontalo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (465.88 KB) | DOI: 10.37971/radial.v10i1.267

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Abstrak: Evaluasi Risiko Ergonomi Pada Operator Pengamplasan Kayu Berbasis Metode Rapid Entire Body Assessment. UKM Harjo Jaya merupakan suatu usaha yang masih mengandalkan tenaga manusia sebagai kebutuhan utama dalam kegiatan produksi, usaha ini bergerak dibidang furniture untuk memenuhi kebutuhan rumah tangga. Hasil kuisioner NBM Nordic body map menunjukan bahwa operator mengalami beberapa keluhan rasa sakit dibagian tubuhnya diantaranya punggung, leher, pinggang, lutut, dan kaki. Tujuan penelitian ini mengevaluasi postur kerja operator pengamplasan dan merancang alat bantu kerja guna meningkatkan produktivitas. Rapid Entire Body Assessment (REBA) adalah digunakan untuk mengalisis risiko sebagai sistem analisis postural yang sensitif terhadap risiko musculoskeletal disorder. Hasil penelitian ini ditemukan bahwa setelah dilakukan perhitungan REBA pekerja pertama memiliki skor 6 yang masuk kedalam golongan sedang dan pada pekerja kedua memiliki skor 10 yang masuk kedalam golongan tinggi dan segera dilakukan perbaikan postur kerja saat melakukan pengamplasan.dilakukan perbaikan postur kerja saat melakukan pengamplasan. Usulan desain yang telah dibuat dengan ukuran antropometri Indonesia ukuranya sebagai berikut: tinggi sandaran kursi adalah 50,5, lebar sandaran punggung kursi adalah 46,6, lebar alas dudukan kursi adalah 34,5, tinggi kaki kursi adalah 42,65, dan panjang alas 36,75. Abstract: Ergonomic Risk Evaluation Of Wood Sanding Operators Based On Rapid Entire Body Asessment Method. UKM Harjo Jaya is a business that still relies on human labor as the main need in production activities, this business is engaged in furniture to meet household needs. The results of the Nordic body map questionnaire showed that the operator experienced several complaints of pain in his body including the back, neck, waist, knees, and legs. The purpose of this study is to evaluate problems and reduce pain in the operator's body by designing tools that aim to ease the burden on operators and increase productivity. Rapid Entire Body Assessment is used to analyze risk as a postural analysis system that is sensitive to the risk of musculoskeletal disorder. The results of this study found that after the calculation of REBA workers 1 have a score of 6 which falls into the moderate group and in workers 2 have a score of 10 which falls into the high group and immediately improved work posture when sanding. The design proposal that has been made with the size of indonesian anthropometry is as follows: the seat backrest height is 50.5, the width of the backrest of the chair
Analisis Postur Pekerja Pada Proses Produksi Tahu Berdasarkan Metode Rapid Entire Body Assessment Di CV Lahan Faedah Alif Fauza Dwi Prirasetyo; Nina Mahbubah
Jurnal Teknologi Vol 14 No 1 (2021): Jurnal Teknologi
Publisher : Jurnal Teknologi, Fakultas Teknologi Industri, Institut Sains & Teknologi AKPRIND Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34151/jurtek.v14i1.3548

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Musculoskeletal disorder is a problem for worker. The research purposes in the CV . Lahan Faedah are analysing working position can cause musculoskeletal disorder and give suggestions to the positions that need improvement. The REBA is extension of Rapid Entire Body assessment, which is a method that provides an objective measurement of the risk of MSDs caused by activity but only for the assessment of activities that have little movement and involve the whole body, namely by combining Table A and Table B to Table C. There are 3 positions The work analysed, namely Work Position A, B, C. The results of the three work positions using the REBA method are work position A, the soybean milling process gets a score of 9 with a high risk level, it is proposed that it requires corrective action to work posture or is given a tool so that the operator does not had a hard time getting the soybeans into the grinding machine
Integrating Seven Tools and Kaizen Approach in Evaluating Defects on Tofu Production Process Ahmad Dziky Wardana; Nina Mahbubah
Jurnal E-Komtek Vol 6 No 1 (2022)
Publisher : Politeknik Piksi Ganesha Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37339/e-komtek.v6i1.879

Abstract

UKM Tofu ADA is a tofu producer that makes an effort to develop the quality standardization of the tofu production process. Managing tofu quality through maintaining the production process is challenging, resulting in no good tofu. Defective products cause economic loss and the inability to fulfill customer orders. This study aims to evaluate defects in the tofu production process using the Seven Tools and Kaizen approach. The results of this study configure three types of product defects. Namely, mushy, cracked, and crushed. The highest percentage of defects is mushy tofu, with 43.8%. The proposed improvement using kaizen analysis is the Kaizen Five-M Checklist.
Deteksi Defect Proses Produksi Sarung Menggunakan ATBM Berbasis Metode Failure Mode and Effect Analysis Selly Nurdianti Khasanah; Nina Mahbubah; Hidayat Hidayat
JATI EMAS (Jurnal Aplikasi Teknik dan Pengabdian Masyarakat) Vol 5 No 3 (2021): Jati Emas (Jurnal Aplikasi Teknik dan Pengabdian Masyarakat)
Publisher : Dewan Pimpinan Daerah (DPD) Perkumpulan Dosen Indonesia Semesta (DIS) Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36339/je.v5i3.502

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Small and medium firms are considered as the national safety net in times of crisis. UKM ACA is a medium-sized business and is recognized as a home industry that maintains sustainable quality. The purpose of this study is to identify defects and design better scenarios to improve product quality. This research begins with mapping the production process flow to identify product defects. After the product defect is obtained, the next step is to calculate the risk priority number. The study results showed three defects: the faded color with RPN 84, thread break with RPN 72, and irregular motifs with RPN 60.
DETEKSI DEFECT PRODUK AS HIDROLIS BERBASIS PENDEKATAN FAILURE MODE AND EFEFCT ANALYSIS Iqbal Fajar Himawan; Nina Mahbubah
RADIAL : Jurnal Peradaban Sains, Rekayasa dan Teknologi Vol. 10 No. 2 (2022): RADIAL: JuRnal PerADaban SaIns RekAyasan dan TeknoLogi
Publisher : Universitas Bina Taruna Gorontalo

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Abstrak: Deteksi Defect Produk As Hidrolis Berbasis pendekatan Failure Mode and Efefct Analysis. Pertumbuhan kendaran niaga jenis truck menimbulkan inovasi adanya penambahan sistim hidrolis. UD. RZ merupakan pemasok komponen as hidrolis dump tuck. Manajemen UD. RZ saat ini berupaya menemukan solusi menyeluruh guna mengurangi defect pada proses produksi as hidrolis. penelitian ini bertujuan untuk mengevaluasi kegagalan di sepanjang proses produksi as hidrolis menggunakan pendekatan Failure Mode and Effect Analysis. Penelitian ini diawali dengan pemetaan alur proses produksi guna untuk mengidentifikasi produk defect, penentuan skala occurence, severity, dan detection oleh karyawan dan pemilik usaha, perhitungan perioritas risiko, dan diakhiri dengan pemetaan sebab akibat timbulnyadefect berbasis 5M.. Hasil penelitian menujukan dua defect yang teridentifikasi yaitu kesalahan ukuran dengan nilai Risk Priority Number 224, kesalahan titik pengeboran dengan nilai Risk Priority Number 147. Faktor penyebab kegagalan yaitu pekerjan kurang teliti dan dan tidak adanya alat bantu titik pengeboran. Adapun solusi yang bisa dilakukan dengan pembubutan ulang jika dimungkinkan, meningkatkan ketelitian pekerja, menamba SOP pekerja, dan adanya alat bantu titik pengeboran solusi tersebut diharap bisa mengurangi defect pada produksi as hidrolis damp truck. Kata kunci: FMEA; Defect; RPN; as Hidrolis; Truck Abstract: Evaluation of defect in Hydraulic spare-part production process Based on Failure Mode and Effect Analysis approach. The growth of truck-type commercial vehicles has led to innovation in adding a hydraulic system. UD. RZ is a supplier of dump truck hydraulic spare parts. The producer has been observing a comprehensive solution to reduce defects in the production process of hydraulic spare-part. This study aims to evaluate failures along the production process of hydraulic axles using the Failure Mode and Effect Analysis approach. This study begins with mapping the flow of the production process in order to identify product defects, determining the scale of occurrence, severity, and detection by employees and business owners, calculating risk priorities, and mapping the causes and effects of 5M-based defects. This study result distinguished the two topmost Risk Priority Numbers, which scored 224, namely miscalculation in the measurement process and drilling point errors, with a score of 147. The defect has been studied, and found factors such as inaccuracy in work, and the lack of drilling point tools. The solution can be done by re-turning, increasing the accuracy of workers, adding workers' SOPs, and having drilling point tools. The solution is expected to reduce defects in producing hydraulic spare-part of dump trucks. Keywords: FMEA; RPN; Defect; as Hydraulic; Dump Truck
EVALUSI PENGENDALIAAN STOCK OBAT OBATAN DI APOTEK FDF BERBASIS PENDEKATAN EOQ DAN MIN-MAX Moh. Imam hanafi; Nina Mahbubah
RADIAL : Jurnal Peradaban Sains, Rekayasa dan Teknologi Vol. 10 No. 2 (2022): RADIAL: JuRnal PerADaban SaIns RekAyasan dan TeknoLogi
Publisher : Universitas Bina Taruna Gorontalo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37971/radial.v10i2.307

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Abstrak: Evaluasi Pengendalian Stock Obat Obatan di Apotek FDF Berbasis Pendekatan EOQ dan Min-Max. Apotek FDF melaksanakan kegiatan kefarmasian yang didalamnya terdapat pengadaan obat, penyimpanan obat, peracikan dan penyaluran. Permasalahan yang sering terjadi pada apotek adalah pada kontrol stok barang dan juga kadaluwarsa obat, dimana pada apotek ini penulisan laporan seperti laporan barang masuk dan keluar, laporan penjualan, laporan persediaan barang dan lain-lain masih menerapkan metode konvensional yaitu penulisan laporan secara manual pada buku, sehingga kurang efektif dan efesien. Penelitian ini bertujuan untuk mengevaluasi kebijakan perusahaan dalam mengendalikan persediaan dengan membandingkan metode Min-Max, EOQ, dan menentukan ROP. Penelitian ini menggunakan data kuantitatif yaitu permintaan barang pada bulan sebelumnya, biaya penyimpanan dan pemesanan. Penelitian menunjukkan bahwa hasil metode Min-Max menghasilkan efisiensi terbaik dengan total biaya persediaan yaitu Rp.44.950 untuk 3 jenis obat berjenis tablet 6. Kata kunci: stok, apotek, ABC, EOQ, metode Min-Max. Abstract: Evaluation of Drugs, Inventory Control in FDF {Pharmacy using EOQ and Min-Max Method. Pharmacy FDF is a drug and medical equipment store where pharmaceutical activities are carried out, which include drug procurement, drug storage, compounding, and distribution. The management has been figuring out a comprehensive method for evaluating problems exceeding supply stock control and drug expiry. This study aims to evaluate the company's policy in controlling the supply of drugs and medical types of equipment by comparing the Min-Max method, Economic Order Quantity, and Re-Order Point. This study uses quantitative data, namely the demand for goods in the previous month and storage and ordering costs. The results showed that the Min-Max method produced the best efficiency with a total inventory cost of IDR 44,950 for three types of six tablets. Keywords: stock, min-max, ABC, pharmacy, Min-Max.
Deteksi Kelelahan Otot Berbasis Postur Kerja Operator Computer Control Room Menggunakan Integrasi Metode NBM dan ROSA DI PT. XYZ Achmad Ilyas Setiawan; Nina Mahbubah
Jurnal Rekayasa Industri (JRI) Vol. 5 No. 1 (2023)
Publisher : Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Widya Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37631/jri.v5i1.845

Abstract

XYZ, sebuah perusahaan terminal elpiji yang mendukung program konversi minyak tanah ke elpiji, telah mengotomatiskan pekerjaannya dengan menggunakan komputer sebagai salah satu alat utama. Semua operator di departemen Computer Control Room (CCR) menggunakan komputer sebagai alat bantu kerja dan bekerja selama 12 jam sehari, dengan istirahat yang berdampak pada penurunan performansi kerja. Penelitian ini bertujuan untuk mengevaluasi tingkat risiko kelelahan otot operator dan memberikan rekomendasi untuk mengurangi risiko cedera otot berdasarkan pendekatan risiko ergonomi. Metode yang digunakan adalah integrasi Nordic Body Map (NBM) dan Rapid Office Strain Assessment (ROSA). Responden penelitian adalah operator CCR dan penelitian dilaksanakan selama dua bulan. Hasil evaluasi NBM menunjukkan kondisi postur kerja yang tidak ergonomis dan hasil ROSA menunjukkan skor akhir sebesar 8, yang mengindikasikan risiko ergonomi postur kerja operator CCR yang dikategorikan sebagai berbahaya. Usulan perbaikan yang dilakukan untuk mengurangi risiko yang dirasakan operator adalah dengan meningkatkan fasilitas kursi sesuai standar ergonomi, berdasarkan perhitungan antropometri, yaitu lebar bahu 47,19 cm, tinggi bahu saat duduk 82,48 cm, tinggi siku 72,03 cm, lebar kursi 72,03 cm, tinggi poplitea 49,1 cm, dan poplitea pantat 50 cm. Implikasi teknis dan strategis dari penelitian ini adalah memberikan informasi penting bagi perusahaan untuk memperbaiki lingkungan kerja operator CCR agar lebih ergonomis dan meminimalkan risiko cedera otot pada operator. Usulan penelitian ini menunjukkan bahwa peningkatan fasilitas kerja yang sesuai dengan standar ergonomi dapat menurunkan risiko cedera otot pada operator, sehingga diharapkan dapat meningkatkan kesejahteraan dan kinerja kerja operator CCR di PT. XYZ.