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PKM KELOMPOK USAHA BERSAMA (KUBE) ANEKA CEMILAN KHAS MELAYU DI KEL. TAMPAN KEC. PAYUNG SEKAKI KOTA PEKANBARU Zayyinul Hayati Zen; Denny Astrie Anggraini; Yohanes Yohanes
Jurnal Pengabdian UntukMu NegeRI Vol 2 No 2 (2018): Pengabdian Untuk Mu negeRI
Publisher : LPPM UMRI

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (3335.903 KB) | DOI: 10.37859/jpumri.v2i2.824

Abstract

Tampan Village had several Joint Business Groups as known as KUBE. Two of them were KUBE Flower Creative and AlifDifa. This KUBE produces various of Malay snacks. The featured products from these KUBE were Bolu Kemojo and Bolu Ubi Pelangi. Some problems that were found from KUBE were: production capability was low due to manual work using simple equipment with own labor, limited capital and access, there was bad financial management, product packaging were simple and not attractive, and management of group organizations in the management of KUBE didn’t run yet. Some activities carried out: Socialization with mothers of KUBE members. From the beginning of two KUBE, 4 KUBE are now being gathered under the auspices of the Dapur AlifDifa. Dapur AlifDifa was built as a place for development and products of KUBE members. Successful activities include mentoring increased knowledge of human resources about the snack food industry, development of attractive logo, packaging designs, and professional business management. Assistance for improving the promotion media process and development in the website www.selerariau.com. With the effort of mentoring and training partners, the results of Bolu Kemojo and Bolu Ubi Pelangi production of partners began to be known, and the profit increased.
Development of Dynamometer Based on Strain Gauge with Sensor Rod Type Four Square Stalk to Measuring the Drive Power of Rotary Friction Welding Machine Yohanes Yohanes; Muhammad Rahdiyat Alqolbi
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 1 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (830.847 KB) | DOI: 10.36842/jomase.v64i1.147

Abstract

Friction welding is a type of solid state welding where the welding process is carried out in the solid phase. In the welding process there are several components that work, namely the electric motor as the main mover. This study aims to developmant a dynamometer to measure the mechanical power of a rotary friction welding machine. Dynamometer development includes the design, manufacture, calibration and testing of dynamometers. Dynamometer design that will be placed on the holder that serves as a stretch bar. Dimension of the strain dynamometer is 35 mm × 4 mm × 70 mm and serves to determine the motor torque value with the help of a 120 Ohm strain gauge sensor and to measure power it needs an additional speed sensor or optocoupler sensor to measure the motor angular speed. In need of making a microcontroller or an electrical device. Finally, the dynamometer testing process on a rotary friction welding machine. When the welding process takes place, the greater the pneumatic pressure exerted during welding, the more measurable the power is. The largest power value measured in the forging phase is 2408.50 Watts and the smallest power measured by the dynamometer is 2050.24 Watts at the initial rotation.
Design Development of Punching and Bending Machine Combination Fiqi Fendi; Yohanes Yohanes
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 1 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (987.318 KB) | DOI: 10.36842/jomase.v66i1.275

Abstract

This paper purpose is to study working pressure limit of the machine combination between blanking and punching process. The combination punch and bending machine in this study is a machine that belongs to the press type with the use of punch and die. This machine has a hydraulic drive with a maximum pressure generated of 700 bars. The engine performance is only able to withstand a working pressure of 27.7 bars. Therefore, the utilization of the working pressure must be increased to maximize the working pressure. The analysis was carried out on the machine with two methods, namely simulation and experiment. The simulation method was carried out using Autodesk Inventor software to design and simulate in order to find out the critical points that occur on the machine. It was given working pressure according to the permitted safety factor of 1.5. The experimental method was carried out by measuring the voltage using a Strain gauge sensor positioned at the critical point obtained in the simulation and measuring the deflection using a dial indicator. From these tests, it was found that the initial working pressure before being optimized was 27.7 bars to 49.5 bars after being optimized.
Performance Analysis of Plate Punching and Bending Machine Combination Fazri Zaini Ibrahim; Yohanes Yohanes
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 3 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (675.424 KB) | DOI: 10.36842/jomase.v65i3.272

Abstract

The plate punching and bending combination machine is a machine that belongs to the press type with the use of a punch and a die to make holes or bends in a plate work-piece. This machine uses a hydraulic drive with a maximum working pressure of 700 Bars, which is used as a punch force to work-piece. But, it is not known the value of working pressure this frame can withstand. Therefore, machine performance becomes unknown such as punch force that can be used, work-piece thickness, whole circumference and type of material that can be machined. In this paper, the analysis is carried out using simulation and experimental methods. The simulation method is carried out using Autodesk Inventor software to determine the critical location, which is then measured by experiment. The experimental method is carried out by measuring the stress and deflection. Voltage measurement on the frame is carried out using a strain gauge sensor and measurements are carried out using a dial indicator. The application of a safety factor is 1.5 based on the yield strength of ASTM A36 as the frame material. The deflection that has occurred is 1.15 mm, the maximum working pressure obtained is 27.7 Bars. The maximum punch force is 5441 N.
Biomass Stove Design Based Quality Function Deployment (QFD) and Design For Manufacture And Assembly (DFMA) Yohanes Yohanes; Muhammad Idris
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 3 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (615.535 KB) | DOI: 10.36842/jomase.v65i3.254

Abstract

This study aims to design a biomass stove as a solution for lack of LPG gas in the community in Batu Panjang, Rupat Island, Riau. The Quality Function Deployment (QFD) method is used in this study by elaborating consumer needs through public opinion needs (questionnaire survey) and elaboration of the characteristics of consumer needs. A House of Quality (HoQ) matrix was created to determine the technical characteristics for design analysis of biomass stove and designed using the Design for Manufacture and Assembly (DFMA). The result was a development of "Biomass Stove", which consists of a funnel for fuel, a fire funnel, a filter and an air chamber. The funnel chamber, which the fuel was made the insulation channel and the joining of the fire connector, forms an angle to increase the heat flow to funnel fuel and reduce the heat loss during cooking. The stove design is made safe, comfortable for users and environmentally friendly due to the existence of a filter and air chamber cover. The biomass stove was designed portable, and then it was light and easy to move around.
Application of Quality Control Circle Method in Crusher Knife Reconditioning Products (Case Study in PT. Andritz Pekanbaru) Samuel Putra Tambunan; Anita Susilawati; Yohanes Yohanes
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 2 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (422.587 KB) | DOI: 10.36842/jomase.v64i2.148

Abstract

The purpose of this study is to identify, analyze and evaluate the influencing of defects factors at the crusher knife reconditioning process in PT Andritz Pekanbaru. In this research adopted the Quality Control Circle (QCC) method. The QCC method is a quality control that is focused on the process of Plan, Do, Check, Action (PDCA). The research was carried out with 8 stages of PDCA, namely determining the theme, determining the title, finding the source of the problem, solving the problem plan, implementing, evaluating, standardizing, and determining the next plan. After observing the crusher knife reconditioning process, there were 10 defects that occurred in the crusher knife reconditioning process, which were porosity of 673 cases, curling tip of 78 cases and 57 of fewer cases followed. The repairs were carried out using the QCC method. The results of improvements were proved by reducing of the percentage of total defect porosity from 13% to 2%. Therefore, the repairs were successfully implementation, which decreasing of the defect porosity of 11%.
The Study of Male-Female Chamfer Angle Effect on Aluminum 6061 Forging at Rotary Friction Welding Process Yohanes Yohanes; Anugra Fikri Azmi; Ridwan Abdurrahman
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 2 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (544.517 KB) | DOI: 10.36842/jomase.v65i2.234

Abstract

This research aims to investigate male-female chamfer angle effect on forging pressure, specimen length and the maximum tensile strength in splicing 6061 aluminum material, which used the rotary friction welding process. This research employed the analytical method to determine the timing of forging pressure as an initial reference to conduct the experimental study for the specimens test. The specimens were tested by varying the male-female chamfer angle, namely 0°, 15°, 30°, 45°, 60°. The results test were obtained the longest application of forging pressure at the male-female chamfer angle of 60° and the fastest application of forging pressure at the male-female chamfer angle of 15°. The change in length of the specimen during the welding process for each variation of the male-female chamfer angle varies due to the friction time different. The largest change in length was at the male-female chamfer angle of 15° and the smallest change in length at the male-female chamfer angle of 60°. The maximum tensile strength was obtained at the variation of male-female chamfer angle of 60° with a value of 226.47 MPa.
Interlayer Effect on Connection of Mild Steel ST37 and Stainless Steel 201 on Rotary Friction Welding Yohanes Yohanes; Muhammad Heriansyah
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 1 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (763.815 KB) | DOI: 10.36842/jomase.v65i1.233

Abstract

Friction welding is a type of solid state welding where the welding process is carried out in a solid phase to combine various types of ferrous and non-ferrous metals that cannot be welded by the fusion welding method but for welding different metals the welding results are less than optimal due to cracks on the surface of the welding results and differences in mechanical properties that cause the welding result to be brittle, therefore an interlayer is used. In this study, observations were made on the process and results of the joint friction welding using dissimilar metal material between mild steel ST37 and stainless steel 201 with copper interlayer. The results of the test will be a tensile test to see the maximum tensile strength and a hardness test to see the hardness value of the interlayer variation of 0.3 mm, 0.5 mm, 1 mm and without an interlayer. The conclusions obtained are: (1) The effect of the addition of an interlayer on the rotary friction welding process includes the friction phase, the forging phase and the results of welding parameters in the form of motor power, motor angular speed, the change in specimen length is greater without using an interlayer compared to using an interlayer while the duration of welding time is greater using an interlayer than without using an interlayer. (2) The maximum tensile test results were obtained at the 1 mm interlayer at 482.43 MPa and the maximum hardness test results obtained at the 1 mm interlayer were 321.34 VHN.
Performance of Dynamometer with Sensor Type Single Bar for Measuring Drive Power of Rotary Friction Welding Machine Yohanes Yohanes; Novri Andri
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 3 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (904.221 KB) | DOI: 10.36842/jomase.v64i3.146

Abstract

This study aims to determine the performance of the dynamometer design as a measure of mechanical power on a rotary friction welding machine. The design of the dynamometer includes the design, manufacture, calibration, and testing of the dynamometer. The design and manufacture of strain dynamometers is adjusted to the motor of the rotary friction welding machine at the University of Riau's Mechanical Engineering Production Technology Laboratory. The design of the strain dynamometer has a dimension of 175 mm × 3 mm × 50 mm and serves to determine the motor torque value with the help of a 120 ohm strain gauge sensor. The device designed is equipped with an electrical microcontroller device and an optocoupler sensor to measure the angular speed of the motor. Next, the dynamometer performance testing is performed on the rotary friction welding machine. The results of testing in the rotary welding process, the greater the pneumatic pressure exerted during welding, the greater the measured power. The largest measured power value is 2452.92 Watt in the forging process, and the smallest measured power value is 2050.24 Watt in the first time of the initial motor rotation. After doing the research, it can be concluded that the tools designed and built can work and have a fairly good performance.
Potential Investigation of B3 Waste (Used Oil) of Motorcycle as Alternative Diesel Fuel Yohanes Yohanes; Artinah Rukmana
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 2 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (480.155 KB) | DOI: 10.36842/jomase.v64i2.145

Abstract

The waste or used engine oil is categorized as a Hazardous and Toxic Wastes (bahan berbahaya dan beracun/B3). However, it may have a great potential such as the alternative fuel. This study is proposed to investigate the potential of waste/used oils of motorcycle for diesel fuel. This research used Strengths, Weaknesses, Opportunities and Threats (SWOT) analysis and Quality Function Deployment (QFD) methods to investigate the potential of the used oils of motorcycle. From analysis result based the SWOT and QFD this was revealed the waste or used oil of motorcycle having an opportunity for alternative diesel engine fuel, which it has a positive impact both in economic and environmental terms. Based the test result of fuel consumption between diesel and waste or used oil in terms of costs obtained Rp. 2,532.00/KW for diesel fuel consumption and Rp.787.00/KW for waste or used oil. Therefore, the waste or used oil of motorcycle has potential become diesel fuel. However, it need further research to investigate the efficiency of the diesel engine performances.