p-Index From 2021 - 2026
0.408
P-Index
This Author published in this journals
All Journal Prosiding SNTTM
Claim Missing Document
Check
Articles

Found 2 Documents
Search

Design and implementation of TOF (Tool Open Fan) to improve maintenance efficiency of exhaust fan in gland steam condenser at steam power plants Sajaah, Deden Mamun; Aulia Ramadhan; Dodi Sofyan Arief
Prosiding SNTTM Vol 23 No 1 (2025): SNTTM XXIII October 2025
Publisher : BKS-TM Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.71452/xh6jk497

Abstract

This paper presents the design and implementation of TOF (Tool Open Fan) as an innovative solution to enhance the maintenance efficiency of exhaust fans in gland steam condensers (GSC) at coal-fired steam power plants. Conventional disassembly using puller tools often caused mechanical damage to the fan surface, leading to costly replacements and downtime of up to 38 days. The TOF tool was designed with an adjustable house, fix house, and jack bolt mechanism to provide safe, ergonomic, and efficient fan disassembly. Finite element simulations were conducted to analyze stress distribution on both the tool and the fan. Implementation at PLTU Tenayan demonstrated a significant reduction in maintenance duration, from 9 hours to 3 minutes, and reduced manpower from five to two workers. Financially, the innovation generated a saving of approximately IDR 104,500,000 per exhaust fan by avoiding unnecessary replacement. The study concludes that TOF offers both economic and safety benefits, contributing to power plant reliability and sustainable maintenance practices. Limitations include the need for further design adjustments for compatibility with different GSC configurations across power plants.
Analysis of co-firing palm oil waste for the economic and emission performance of PLTU in Riau Aulia Ramadhan; Anita Susilawati; Asral; Dodi Sofyan Arief; Dinni Agustina
Prosiding SNTTM Vol 23 No 1 (2025): SNTTM XXIII October 2025
Publisher : BKS-TM Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.71452/rkcrwn20

Abstract

This study evaluates the co-firing of palm oil industry waste biomass, specifically Palm Kernel Shell (PKS) and Empty Fruit Bunch (EFB) pellets, in coal-fired power plants (PLTU) in Riau, Indonesia, to support a sustainable energy transition. Empirical tests were conducted at PLTU Tenayan and Tembilahan, using biomass substitution rates of 5% and 50%, respectively. Key performance indicators, including Specific Fuel Consumption (SFC), Net Plant Heat Rate (NPHR), production cost, and exhaust emissions (SO₂ and NOₓ), were analyzed. Results show that 5% PKS co-firing at PLTU Tenayan reduced SFC from 0.871 to 0.856 kg/kWh and NPHR from 4,187 to 4,116 kCal/kWh, while 50% PKS co-firing at PLTU Tembilahan decreased SFC from 1.171 to 0.785 kg/kWh and NPHR from 5,312 to 3,625 kCal/kWh. Economically, PKS co-firing resulted in cost savings of up to Rp223.58/kWh. Emission measurements revealed SO₂ reductions up to 27.8% at PLTU Tenayan and 34% at PLTU Tembilahan (EFB scenario), with NOₓ emissions remaining stable or decreasing by up to 13%. Conversely, EFB pellet co-firing increased fuel consumption and production costs due to higher fuel prices and operational challenges. The study confirms that PKS co-firing is a viable and effective approach to enhance power plant efficiency, reduce emissions, and lower costs in palm oil-producing regions. Limitations include short test durations and limited plant sites; therefore, long-term monitoring is recommended to assess boiler integrity, operational stability, and emission performance for sustainable large-scale implementation. This research provides critical technical, economic, and environmental insights for advancing biomass co-firing in commercial coal power plants.