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Aep Surachman
Balai Besar Pulp dan Kertas

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POTENSI DAN PENGARUH TANAMAN PADA PENGOLAHAN AIR LIMBAH PULP DAN KERTAS DENGAN SISTEM LAHAN BASAH Sri Purwati; Aep Surachman
JURNAL SELULOSA Vol 42, No 02 (2007): BERITA SELULOSA
Publisher : Center for Pulp and Paper

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (206.118 KB) | DOI: 10.25269/jsel.v42i2.187

Abstract

Research on the pulp and paper effluents treatment by the wetland system process using mendong plant was conducted. Experiment was carried out in a laboratory scale to study the influence of plant on the treatment efficiency of waste water. The potency of plant in the wetland system was also studied both the effects on the land quality and the plant yields. The experiment results showed that treatment by the wetland system process using mendong plant can increase the efficiency of pollutant removal in the waste water. At the retention time of 30 hours and the organic loading rate of 0.5 gr COD/m3, day, the treatment system could increase removal of COD 11 – 13 %, BOD 15 -16%, Lignin 3 – 4% and Na 20-33%. The treatment system, can also improve land quality, increase vegetative growth and productivity of the plant. Finally, based on heavy metal analysis, it  shows that mendong plant (Fimbristylis globulosa) is able to absorb heavy metal, especially Chromium (Cr) and Cadmiun (Cd) at 39-50% efficiency.ABSTRAKPenelitian pengolahan airlimbah pulp dan kertas dengan proses sistem lahan basah yang menggunakan tanaman mendong (Fimbristylis globulosa) telah dilakukan dalam skala laboratorium. Pengaruh dan potensi tanaman telah dipelajari melalui pengamatan efisiensi pengolahan air limbah dan juga efeknya terhadap kualitas tanah serta pertumbuhan tanaman. Hasil percobaan menunjukkan bahwa dengan menggunakan tanaman dalam sistem lahan basah dapat meningkatkan efisiensi reduksi kandungan pencemar dalam air limbah. Pada laju beban organic 0,5 gr COD/m3, hari, dengan waktu tinggal 30 jam dapat meningkatkan reduksi COD 11 – 13%, BOD 15-16%, lignin 3- 4% dan natrium 20-30%. Keunggulan pengolahan air limbah dengan sistem ini adalah kualitas tanah jadi meningkat sehingga meningkatkan produktivitas tanaman yang tumbuh pada tanah tersebut. Selain itu diperoleh hasil bahwa tanaman mendong mempunyai kemampuan menyerap logam berat khususnya Chromiun (Cr) dan Cadmium (Cd) yang terkandung dalam air limbah dengan efisiensi reduksi 39 – 50%
PELET REJECT INDUSTRI KERTAS SEBAGAI BAHAN BAKAR BOILER Yusup Setiawan; Sri Purwati; Aep Surachman; Reza Bastari Imran Wattimena; Henggar Hardiani
JURNAL SELULOSA Vol 4, No 02 (2014): JURNAL SELULOSA
Publisher : Center for Pulp and Paper

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (524.519 KB) | DOI: 10.25269/jsel.v4i02.87

Abstract

Paper mill using recycle fiber as raw material produces reject containing fiber and plastic. The reject was identified by means of sorting. Reject pellet was prepared by drying, followed by shredding, and pellets molding. It was analyzed for its proximate composition (moisture, ash, volatile matter and fixed carbon). Calorific value, sulfur content, ash mineral content, and ash fusion temperatures were also tested. The results showed that reject consists of 50.75% fiber and 49.25% plastic of which is >99% High Density Polyethylene (HDPE). Reject contains a high calorific value of about 7000 cal/g which could potentially be used as fuel. Coal boiler fuel containing 5-50% reject pellet shows no indication of slagging and fouling in the boiler.Keywords: reject, pellet, coal, calorific value, fuel ABSTRAKIndustri kertas berbahan baku kertas bekas menghasilkan reject yang mengandung serat dan plastik. Reject diidentifikasi komponennya dengan cara pemilahan. Proses pembuatan pelet dari reject industri kertas terdiri dari proses pengeringan, pencacahan, dan pencetakan pelet. Pelet reject dianalisis proksimat (kadar air lembap, kadar abu, kadar zat terbang (volatile matter) dan karbon padat (fixed carbon). Nilai kalor, kadar sulfur, kadar mineral abu, dan suhu fusi abu (Ash Fusion Temperature) pelet reject juga diuji. Hasil menunjukkan bahwa komponen reject terdiri dari serat 50,75% dan plastik 49,25% dengan kandungan plastik jenis High Density Polyethylene (HDPE) lebih dari 99%. Nilai kalor pelet reject sekitar 7.000 kalori/gram. Hal ini menunjukkan potensi pelet reject sebagai bahan bakar campuran batubara. Penambahan pelet reject sebanyak 5 - 50% ke dalam batubara dapat digunakan sebagai bahan bakar boiler tanpa menyebabkan indikasi terjadinya slagging dan fouling di dalam boiler.Kata kunci: reject, pelet, batubara, nilai kalor, bahan bakar
Potensi Penerapan Self-Locking Wall pada Pemanfaatan Limbah Sludge Deinking Industri Kertas sebagai Batako Interlok Reza Bastari Imran Wattimena; Aep Surachman; Wachyudin Aziz
JURNAL SELULOSA Vol 1, No 01 (2011): JURNAL SELULOSA
Publisher : Center for Pulp and Paper

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (886.141 KB) | DOI: 10.25269/jsel.v1i01.19

Abstract

This research utilize the wastewater sludge into construction/building materials, i.e brick (brick concrete) as partition interlock system (self-locking wall). With the amount of deinking sludge ranged 3-4% of production capacity and moisture content reaches 60-80%, providing an opportunity for the beneficiaries in the availability of cheap raw materials. This experiment using composition variation of cement : sand : sludge to determine optimum composition based on the physical test for several parameters such as compressive strength and Factor of Safety (FOS). Solidwork 2009® software is used to determined the shape and dimension that suitable to be applied at knock-down house. This program is also used to analyze the strength of self-locking wall products with different forms of locking to improve the strength and meets the minimum quality level of “Mutu Bata Beton Pasangan Dinding” (SNI 03-0349-1989), that is 21 kg/cm2. It shows that interlock brick from deinked pulp and waste paper, compotition 1 : 8 with 50 & 70% sludge persentation give good result to be used as self-locking wall concept.Key words : sludge, interlock brick, knock-down house, self-locking wall   ABSTRAKPenelitian ini memanfaatkan sludge industri kertas menjadi bahan bangunan batako (bata beton) sebagai partisi dengan pemasangan sistem interlock (self-locking wall). Jumlah sludge industri kertas berkisar 3–4 % kapasitas produksi dengan kadar air 60–80% memberikan peluang ketersediaan bahan baku yang murah. Percobaan menggunakan variasi komposisi semen : pasir : sludge untuk menentukan komposisi yang optimum atas dasar uji fisik beberapa parameter seperti kuat tekan dan Factor of Safety (FOS). Untuk merancang produk, dimanfaatkan perangkat lunak Solidworks® 2009, sehingga didapatkan bentuk dan dimensi yang sesuai untuk diterapkan pada rumah knock down. Dengan perangkat lunak ini dapat diperoleh bentuk pengunci yang dapat membantu meningkatkan kekuatan produk self locking wall yang memenuhi persyaratan Mutu Bata Beton Pasangan Dinding (SNI 03-0349-1989) kelas IV sebesar 21 kg/cm2. Hasil penelitian menunjukkan bahwa batako interlok menggunakan campuran bahan baku deinked pulp dan kertas bekas, komposisi 1 : 8 dengan persentase serat sebanyak 50% & 70% memenuhi persyaratan untuk digunakan sebagai pengisi dinding/partisi sistem self-locking wall.Kata kunci : limbah padat, batako interlok, knock-down, self-locking wall  
PEMANFAATAN PLASTIK DARI REJEK INDUSTRI KERTAS UNTUK BAHAN BAKAR (Utilization of Plastics Reject of Paper Industry for Fuel) Yusup Setiawan; Sri Purwati; Aep Surachman; Reza Bastari I. W.; Kristaufan Joko Pramono
JURNAL SELULOSA Vol 6, No 01 (2016): JURNAL SELULOSA
Publisher : Center for Pulp and Paper

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (512.835 KB) | DOI: 10.25269/jsel.v6i01.70

Abstract

Utilization of reject plastic pellet of paper mill which is waste paper as the raw material has been carried out. Making of reject plastic pellet was consisted of wet shredded process of reject using shredded machine, separation process of plastic and fiber with filtration process, and drying process of wet shredded plastic using centrifugal drainer machine and sun-drying. Dried shredded reject plastic was then formed plastic pellet using pellet machine. Plastic pellets produced has diameter of around 10 mm and a length of about 10-15 mm. Plastic pellets were analyzed for proximate analysis (moisture, ash, volatile matter and fixed carbon contents). In addition, it was also tested for calorific value, sulfur content, ash mineral content and the ash fusion temperature (AFT). The results indicate that the reject plastic pellets have a high calorific value (7,207-8,730 cal/g), low sulfur content (0.14 to 0.17%), low ash mineral content, and the Ash Fusion Temperature (AFT) above the operating temperature of the boiler (900oC). Reject plastic pellets in the amount of 4.25% of production capacity could potentially be used as a coal substitution for fuel boiler of paper mill with a low propensity of slagging and fouling in the boiler.Keywords: coal, paper mill, pellets, plastic, reject, fuel   ABSTRAKPenelitian pemanfaatan pelet plastik rejek industri kertas berbahan baku kertas bekas telah dilakukan. Pembuatan pelet plastik dari rejek meliputi tahapan proses pencacahan rejek secara basah menggunakan mesin pencacah, proses pemisahan cacahan plastik dan serat dengan proses penyaringan, dan proses pengeringan cacahan plastik rejek basah menggunakan mesin peniris sentrifugal dan panas sinar matahari. Cacahan plastik rejek kering selanjutnya dibentuk pelet plastik menggunakan mesin pelet. Pelet plastik yang dihasilkan berdiameter 10 mm dengan panjang sekitar 10 – 15 mm. Pelet plastik dari rejek dianalisis proksimat (kadar air, kadar abu, kadar zat terbang dan kadar karbon padat). Selain itu, pelet dianalisis juga nilai kalor, kadar sulfur, kadar mineral abu dan Ash Fusion Temperature (AFT). Hasil menunjukkan bahwa pelet plastik dari rejek memiliki nilai kalor tinggi (7.207 – 8.730 kal/g), kadar sulfur rendah (0,14 – 0,17%), kadar mineral abu rendah, dan Ash Fusion Temperature(AFT) di atas suhu operasi boiler (900oC). Pelet plastik rejek sebanyak 4,25% kapasitas produksi berpotensi dapat digunakan sebagai substitusi batubara bahan bakar boiler industri kertas dengan kecenderungan terjadinya slagging dan fouling dalam boiler rendah.Kata kunci : batubara, industri kertas, pelet, plastik, rejek, bahan bakar