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Effective Implementation of Lean Manufacturing in PT Kalbe Farma Tbk Sulanjari, Prasti; Firman, Aries F
The Indonesian Journal of Business Administration Vol 1, No 1 (2012)
Publisher : The Indonesian Journal of Business Administration

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Abstract

Production costs are influenced by the high average value of inventory. Inventory which meant here are the inventory of materials, semi-finished materials inventory and finished product inventory. To cope with the amount of inventory that is high enough, PT Kalbe Farma Tbk implement lean manufacturing in order to obtain the production process that uses the minimum inventory. The purpose of this study was to determine the effectiveness of the implementation of lean manufacturing in PT Kalbe Farma Tbk and its impact. The study uses secondary data methodology which are lead time, the amount of work in process (WIP) and achievement rate. For three times the period of the determination of lead time and the amount of WIP, obtained trend that the lower lead time and WIP, the lower the amount of achievement rate. One cause that is dominant is the absence of a tablet and after visible roots of the problem is caused by unplanned breakdown. Appropriate to principles of Toyota Production System and Operational Excellence, the basis of the application of lean manufacturing is a system of production, including production machinery, need to be stable. According to Liker, when enginee often stops, management needs to think to implement Total Productive Maintenance (TPM). TPM involves all employees of all levels to maintain engine performance. Keywords : Lean Manufacturing, Lead Time, WIP, Achievement Rate, Total Productive Maintenance
GAMBARAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) MESIN FILLING REAGEN CHOLESTEROL FS DI PT. X Sharon, Viona Angelica; Sulanjari, Prasti; Azzahra, Fauzia; Sari, Marta Hayu Raras Sita Rukmika
Jurnal Inkofar Vol 9, No 2 (2025)
Publisher : Politeknik META Industri Cikarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46846/jurnalinkofar.v9i2.495

Abstract

One of the manufacturers of in vitro medical diagnostic equipment, PT.X, faces challenges with the production efficiency of a chemical clinic reagent called cholesterol FS. High demand led to continuous machine operation, which resulted in machine problems, particularly during the bottle closure process, which reduced production effectiveness. This experiment aim to analyze the production effectivity using Overall Equipment Effectiveness (OEE) method. Three parameters are used in OEE measurement: Availability, Performance, and Quality. The data acquired through direct observation during the filling of a batch of cholesterol FS reagent, including production volume, downtime, rejected product, etc. The investigation resulted the values of Availability is 85.50%, Performance is 59.66% and Quality is 99.81%. According to the finding, the OEE of filling machine from Cholesterol FS reagent is 48.85%. Therefore, more optimization is required to reduce downtime and boost machine performance in order to raise availability and performance in accordance with the World-Class OEE standard