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RANCANGAN USULAN PERBAIKAN PADA ALUR PROSES DAN FORMULIR PCR (PROCESS CHANGE REQUEST) DI PT. XYZ Ken Warsy Triastuti; Sutrisno Sutrisno
Jurnal Teknovasi : Jurnal Teknik dan Inovasi Vol 8, No 1 (2021): TEKNOVASI APRIL 2021
Publisher : LPPM Politeknik LP3I Medan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55445/teknovasi.v8i1.540

Abstract

PT. XYZ is an automotive manufacturing industry. In productivity, PT. XYZ supplied the products of several suppliers. Therefore, it requires a measure of quality assurance for suppliers and supply items so that PT. XYZ may obtain more items according to the established standards. Process Change Request (PCR) is the application for standard supply change on components such as 4M (Man, Machine, Method, Material). The process grooves and PCR forms are standardized and listed on the SQAM (Supplier Quality Manual Assurance). Supplier Quality Assurance Manual (SQAM) is associated with ISO 9001 about its quality management and process systems. The flow of processes and PCR forms has been found a problem of misalignment between the ideal time and the actual time of implementation of the PCR phase, which has slowed down the supply of PT. XYZ. In the study a plan to improve the process flow and PCR forms by applying the kaizen concept approach (continuous improvement) using PDCA (Plan-Do-Check-Action) methods step plan and fishbone diagram.
Proposed Design Improvement In Process Flow and Form Of Process Change Request at PT. ABC Ken Warsy Triastuti
Widya Teknik Vol. 20 No. 1 (2021): May
Publisher : Fakultas Teknik, Universitas Katolik Widya Mandala Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33508/wt.v20i1.3070

Abstract

PT. ABC is a corporation in the automotive manufacturing industry. In corporation's production, PT. ABC supplies goods from several suppliers. Quality management of suppliers and supply goods is needed by PT. ABC to obtain supplies according to the standards set by PT. ABC. The Process Change Request (PCR) is a requisite process for the standard change of supply items covering 4M (man, machine, method, and material). The process flow and form of Process Change Request have been standardized and listed on the Supplier Quality Assurance Manual (SQAM). The Supplier Quality Assurance Manual (SQAM) is the requirement document as a guide to the quality of parts and components, a corporation's internal quality assurance, and a policy for suppliers. In the process flow and form of PCR has been found a problem of inconsistency between the ideal time and the actual time of the PCR's approval phase which hampered the supply of PT. ABC caused by waste. In this study, the researcher proposed the improvement design to the process flow and form of PCR by applying the kaizen concept approach (continuous improvement) using the "plan" step of The PDCA cycle method (plan-do-action) and the fishbone diagram.