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Effect of Rake Angle on Stress, Strain and Temperature on the Edge of Carbide Cutting Tool in Orthogonal Cutting Using FEM Simulation Yanda, Hendri; Ghani, Jaharah A.; Che Haron, Che Hassan
Journal of Engineering and Technological Sciences Vol 42, No 2 (2010)
Publisher : ITB Journal Publisher, LPPM ITB

Demand for higher productivity and good quality for machining parts has encourage many researchers to study the effects of machining parameters using FEM simulation using either two or three dimensions version. These are due to advantages such as software package and computational times are required. Experimental work is very costly, time consuming and labor intensive. The present work aims to simulate a three-dimensional orthogonal cutting operations using FEM software (deform-3D) to study the effects of rake angle on the cutting force, effective stress, strain and temperature on the edge of carbide cutting tool. There were seven runs of simulations. All simulations were performed for various rake angles of -15 deg, -10 deg, -5 deg, 0 deg, +5 deg, +10 deg, and +15 deg. The cutting speed, feed rate and depth of cut (DOC) were kept constant at 100 m/min, 0.35 mm/rev and 0.3 mm respectively. The work piece used was ductile cast iron FCD500 grade and the cutting tool was DNMA432 series (tungsten, uncoated carbide tool, SCEA = 0; and radius angle 55 deg). The analysis of results show that, the increase in the rake angle from negative to positive angle, causing the decrease in cutting force, effective stress and total Von Misses strain. The minimum of the cutting force, effective stress and total Von Misses strain were obtained at rake angle of +15 deg. Increasing the rake caused higher temperature generated on the edge of carbide cutting tool and resulted in bigger contact area between the clearance face and the workpiece, consequently caused more friction and wear. The biggest deformation was occurred in the primary deformation zone, followed by the secondary deformation zone. The highest stress was also occurred in the primary deformation zone. But the highest temperature on the chip usually occurs in secondary deformation zone, especially in the sliding region, because the heat that was generated in the sticking region increased as the workpiece was adhered by the tool and later it was sheared in high frictional force.Â

Effect of Rake Angle on Stress, Strain and Temperature on the Edge of Carbide Cutting Tool in Orthogonal Cutting Using FEM Simulation Hendri Yanda; Jaharah A. Ghani; Che Hassan Che Haron
Journal of Engineering and Technological Sciences Vol. 42 No. 2 (2010)
Publisher : Institute for Research and Community Services, Institut Teknologi Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5614/itbj.eng.sci.2010.42.2.6

Demand for higher productivity and good quality for machining parts has encourage many researchers to study the effects of machining parameters using FEM simulation using either two or three dimensions version. These are due to advantages such as software package and computational times are required. Experimental work is very costly, time consuming and labor intensive. The present work aims to simulate a three-dimensional orthogonal cutting operations using FEM software (deform-3D) to study the effects of rake angle on the cutting force, effective stress, strain and temperature on the edge of carbide cutting tool. There were seven runs of simulations. All simulations were performed for various rake angles of -15 deg, -10 deg, -5 deg, 0 deg, +5 deg, +10 deg, and +15 deg. The cutting speed, feed rate and depth of cut (DOC) were kept constant at 100 m/min, 0.35 mm/rev and 0.3 mm respectively. The work piece used was ductile cast iron FCD500 grade and the cutting tool was DNMA432 series (tungsten, uncoated carbide tool, SCEA = 0; and radius angle 55 deg). The analysis of results show that, the increase in the rake angle from negative to positive angle, causing the decrease in cutting force, effective stress and total Von Misses strain. The minimum of the cutting force, effective stress and total Von Misses strain were obtained at rake angle of +15 deg. Increasing the rake caused higher temperature generated on the edge of carbide cutting tool and resulted in bigger contact area between the clearance face and the workpiece, consequently caused more friction and wear. The biggest deformation was occurred in the primary deformation zone, followed by the secondary deformation zone. The highest stress was also occurred in the primary deformation zone. But the highest temperature on the chip usually occurs in secondary deformation zone, especially in the sliding region, because the heat that was generated in the sticking region increased as the workpiece was adhered by the tool and later it was sheared in high frictional force.

Innovation in the Design and Manufacture of Rice Fan Tools Oknovia Susanti; Rizki Afriansyah; Fuadil Fajri Rozali; Yulinda; Hendri Yanda
Jurnal Penelitian Pendidikan IPA Vol 11 No 4 (2025): April
Publisher : Postgraduate, University of Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/jppipa.v11i4.10574

Rice is an agricultural product that is the staple food of the Indonesian people, the quality of rice yields is often unsatisfactory, because some of them have empty grains. So that farmers have to separate the filled rice grains from the empty ones manually, this process is considered less efficient. This process takes quite a long time. Therefore, a machine design is needed that can separate the filled grain from the empty grain. This research aims to design a rice fan machine, to make time efficient and to know the comparison between the manual process and the rice separator machine. This tool serves to separate good quality rice grains from grain (empty or imperfect rice grains), so that crop yields can be optimized. The working principle of this tool generally utilizes the difference in density between rice and grain with mechanisms such as air filtration (blower), vibration, or gravity. In testing, the rice and grain fan showed a high level of accuracy in separation, with a capacity that can be adjusted based on the needs of farmers. This machine is able to separate rice 10kg/minute, which previously only 6kg/hour, there is an increase in the work efficiency of the tool in separating rice.

Design and Testing of Twin-Disk Friction Torque Test Rig Using Quality Function Deployment and Function Analysis Methods Approach Dedison Gasni; Roihan Ashari; Hendri Yanda; Nabil Hendardi
METAL: Jurnal Sistem Mekanik dan Termal Vol. 10 No. 1 (2026): METAL : Jurnal Sistem Mekanik dan Termal
Publisher : Department of Mechanical Engineering, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/metal.10.1.16-27.2026

Fatigue failure is the most common failure in gears besides failure due to friction and wear on the surface of the gear. To determine the failure phenomenon that occurs in gears, testing can be done on the gear, but the testing will be expensive. So it is necessary to test on a laboratory scale to understand the failure mechanism of gears by designing and making a twin-disk friction torque test rig. The design process used an approach model developed by the National Aeronautics and Space Administration (NASA) to maximize user desires with the Quality Function Deployment (QFD) method approach and to be able to meet technical needs with the Function Analysis Methods (FAM) approach. The results of the design that has been done provide the design of a twin-disk friction torque test rig that has met user needs and, from the test results of the test rig's performance, has met the expected functional requirements as a test tool. From the results of tests that have been carried out on changes in load and slip ratio, the friction torque will increase with increasing load and slip ratio. While the friction coefficient will decrease with increasing load, and vice versa, with increasing slip ratio, the friction coefficient will increase. The data generated from the measurements are consistent, so the test rig can be used to measure friction torque.

PENERAPAN INOVASI ALAT PENGIPAS BERAS BERBASIS LISTRIK UNTUK MENINGKATKAN EFISIENSI PASCAPANEN PETANI DI NAGARI CUPAK KABUPATEN SOLOK Susanti, Oknovia; Afriansyah, Rizki; Rozali, Fuadil Fajri; Yulinda, Yulinda; Yanda, Hendri; Yuhelmis, Yuhelmis
Jurnal Hilirisasi IPTEKS Vol. 8 No. 2 (2025)
Publisher : LPPM Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/jhi.v8i2.859

This activity was carried out in Nagari Cupak, Solok Regency, where local farmers still use traditional tools and manual labor to clean the husks from rice. This manual process not only takes a long time but is also inefficient in separating high-quality rice grains from empty ones. Rice is the primary agricultural product and staple food of the Indonesian people, so the quality of the rice harvest significantly impacts farmers' well-being and food security. However, rice harvests are often unsatisfactory due to the presence of empty grains that must be manually separated by farmers. Therefore, the community service team provided a solution in the form of an electric rice separator to improve work efficiency and harvest quality. This rice separator is designed to automatically separate filled and high-quality grains from empty or imperfect grains. This activity aims to design and implement a rice separator machine that can help farmers in Nagari Cupak optimize their harvest yields. The methods used include field surveys, design, training, and monitoring and evaluation. The field survey involved the team conducting direct observations of farmers regarding the actual conditions they face, designing the machine according to farmers' needs, and then conducting training for farmers on how to use the rice separator machine and monitoring the machine. The results of the tool testing showed that it could separate rice at a capacity of up to 10 kg per minute, a significant increase compared to the manual method, which could only process around 6 kg per minute.

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