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Mechanical Engineering

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Pengaruh Penambahan Abu Sekam Padi Terhadap Kekuatan Tekan Dan Porositas Genteng Tanah Liat Kabupaten Pringsewu Kusuma, Mei Indra; Tarkono, .; Badaruddin, Moh.
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 1 (2013)
Publisher : FT UNILA

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Rice’ husk ash’ prosperous in silica (siO2). Silica in construction term, especially concrete technology had already been used as additional ingredient. Husk ash is used as additional ingredient of clay roof tile making process. It is made by compounding of clay, sand, water andhusk ash. Then, they are mashed by extruder machine and forming of kuweh and then, airing for three days before the process of stamping. The roof tile is dried for four days then there is fumigation for twelve days and continued by combustion for also twelve days. The examination which used is press and porosity examination with the aim of knowing whether there is additional impact of rice’ husk ash’ existence or not into clay roof tile in Kabupaten Pringsewu. Theresearch’s results showed that there is conversion of press and porosity power compared with roof tile without rice’s husk ash composition. The optimum value for the press and porosity examination is obtained from the roof tile with 5% rice’s husk ash’ composition with the press power’s average value 11.118 KPa and the porosity average value 20.16%. The minimum value for the press and porosity power is obtained from the roof tile without rice’s husk ash’s composition with the press power’s average value 8.393 KPa and its porosity average value 21.92%.Keywords: clay roof tile, rice husk ash, silica (SiO2), press power, porosity.
ANALISA PERILAKU MEKANIK KOMPOSITSERAT KAPUK RANDU MENGGUNAKANMATRIK POLYESTER Sarifudin, Syamsul Arif; Tarkono, .; Sugiyanto, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 2 (2013)
Publisher : FT UNILA

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The background research is the development of science and technology in the field of materials engineering and the demands off indinga new breakthrough in the provision of high quality materials and environmentally friendly. Composite materials of natural fibers that are more light weight, malleable, corrosion resistance, low price andeasy to obtain. This study uses materials such aspolyesterresin, and a catalyst Randu Kapok fiber. Randomly arranged fibers incomposites with various volume fractions of 15%, 25%, 35%. Making way press mold, bending tests were conducted with a reference standard ASTM D790-02, tensile testing standard ASTM D-638. Testing through the process of tensile and bending tests to determine the mechanical properties of the composite. Greatest tension obtained in the composite with 35% volume fractionis equal to 3,8046 MPa while the largest bending strength of the composite obtained from volume fraction 15% at 84MPa. Void formed causing the load can be held by thematrixis reduced due tolack of homogenan specimens.Keywords: Composite, Kapok Fiber, Polyester, Mechanic strength, Tensile Test and dan BendingTest.
STUDI SIFAT MEKANIK KOMPOSIT SERAT SANSEVIERIA CYLINDRICA DENGAN VARIASI FRAKSI VOLUME BERMATRIK POLYESTER Fajri, Rahmat Iskandar; Tarkono, .; Sugiyanto, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 2 (2013)
Publisher : FT UNILA

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This study aims to create and analyze the tensile strength of the material matrix composite reinforced polyester resin natural fiber Sansevieria cylindrica leaves that will eventually be in seek of new composite materials which might be expected to be a reference material that is environmentally friendly. The results showed an increase in tensile strength of the composite fiber volume fraction of each additional up to 20%. At 10% fiber volume fraction values obtained 18.459N/mm2, then power up the volume fraction of 20% to reach a value 45.698N/mm2, but declining power back on composite with 30% fiber volume fraction is 32.891N/mm2. From microstructure observations made by SEM photo can be seen in the composite fiber distributionuneven in some parts of the composite fiber reinforcing material contained gaps, so that part hasthe tensile strength values are different.Keywords: composite, composite tensile strength, static tensile strength fibers, Sansevieriacylindrica.
PENGARUH VARIASI ABU SEKAM DAN BENTONIT PADA CETAKAN PASIR TERHADAP KEKERASAN DAN STRUKTUR MIKRO 2) 1) HASIL CORAN ALUMUNIUM AA 1100 Tarkono, .; Supriadi, Harnowo; Sewandono, Doni
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 3 (2013)
Publisher : FT UNILA

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The aim of this research is to know the physical and mechanical properties of aluminum casting results printed by using sand mold. Variation is made on the formation of mold sand where there happens a difference of the addition of binding substance rice husk ash and bentonite have been blended into a sand mould-forming composition. The Material used in this study is aluminum with purity levels above 99, which melted in the kitchen Dipper Krusible type and printed in sand mold. The tools which are used in testing hardness and micro-structure of tests in a row are: brinell hardness test and olympus metallurgical microscope.  Brinell hardness testing uses the test with the standard ASTM E 10-01 and micro testing structure uses standard ASTM E 3 by way of looking at the specimen under a microscope. From this data, it can be obtained that the lowest hardness calculation of test results of 17.7636 HBW for compositions that vary on a mixture of bentonite and ash 6% husk 14%, and the maximum calculation of the hardness is obtained on the composition of the mixture of 10% and 8% bentonite husk ash, where the calculation of the hardness of 22.8100 HBW. In micro structure testing; looks that porosity in aluminum in great numbers when a comparison between bentonite and binding substance grey husk in the levels are quite different, causing the result of casting have much number of porosity, so that it causes the low level of the hardness. While  for the comparison of levels of grey husk and bentonite which approach the same levels, When added to the composition of the sand mould-forming, micro structure test results showed that metal casting results have little amount of porosity causing aluminum castings results have a high level of hardness. Keywords : sand mold, porosity, hardness calculation, micro structure.
Utilization Of Fiber And Shell Particles Palm Oil As Substitute Materials In Producing Eternite Ceiling Kurniawan S, Dwi; Tarkono, .; Supriadi, Harnowo
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 3 (2013)
Publisher : FT UNILA

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Assessment of science and technology in the field of materials engineering and the development of  environmental issues require new breakthroughs in the provision of high quality materials and environmentally friendly. Nonmetallic materials Composite especially natural fibers that are more lightweight , malleable, corrosion resistance, low price and easy to obtain. research purposes to determine the  mechanical properties of composite fiber and palm shell particles by measuring tensile strength, hardness and bending. In this study, the materials used are such as cement, fiber and oil palm’s shell, and using tools such as mold, ruler, sieve, balance sheets, and others. Composite fibers arranged randomly on the variation of particle mass fraction of 40% coconut oil, 35% of particles and 5% palm fiber, 30% particles and 10% fiber and 25% palm oil and 15% of particles of oil palm fiber. Pull Testing  was conducted with  reference to DIN 50 125, flexure testing with standard DIN 1101.  Both tensile testing and flexural testing were conducted  to determine the mechanical properties of the composite . The highest value of flexure test  result is in the composite content of 25% particles and 15 % fiber particles is equal to 2:44 N/mm2 and  the lowest value of bending test  result is the composite content of  particles 40% of palm oil is equal to 1365 N/mm2. While for the tensile test results , the highest value is  in the composite content of 30% and 10% of particles of oil palm fiber at  0.479 N/mm2, and for  the lowest drag value  is on the particle content of 35% composite and 5 % palm fiber  at  0.15 N/mm2 . As for the highest value in hardness test is in the composite content of  30% and 10% of particles Fiber HRH palm of 36.5, and the lowest value is 26.5% HRH the composite contains of 35% particle and 5% palm fiber. Keywords: Composite, fiber and palm shell particles, mechanical strength, tensile test, hardness test  and bending test
Effect Of Slab Thickness On Weld Distortion Results In Medium Carbon Steel AISI 1045 By SMAW Method Aulia, Irsyad Haryono; Tarkono, .; Zulhanif, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 3 (2013)
Publisher : FT UNILA

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This research aimed to investigate the effect of width plate variation to distortion caused by welding in AISI 1045 light steel alloy plate. This kinds of steel is formable by heat treatment and often for making mechanical component use. Sometimes repairing mechanical component was done by welding. The deformation that occurred by welding are caused by distortion. Distortion is shape transformation proccess of welding result which caused by unbalance between expanding metal while heating and shrink while colding.This research takes places in Bureau of Work and Training (BLK) Bandar Lampung, for making the test specimen and distortion measurement, while the hardness test and microstructure test held in Material Laboratory Lampung University. Before testing the specimen, first of all the steel must be welded well, using Shielded Metal Arc Welding (SMAW) method. The electrode which used for welding is E 6013 RB 26, while the joint are V form with 80 A electric current. The welding region that will be the sample data test are base metal, HAZ, and weld metal for hardness test and microstructure test. The variation of plate width are 2, 5, 8 mm.From the result of testing materials, we can make some conclution which is, the largest distortion level experienced by plate occurred in 8 mm width of plate, while  the largest hardness number experienced by plate occurred in base metal region with 57,5 HRC number. Although, the 8 mm width of plate is the most thick of all specimen, the hardness number in HAZ refgion has the smallest number of hardness. Keywords: distortion, plate, light steel, SMAW
PENGARUH PENAMBAHAN LIMBAH PADAT ABU TERBANG BATUBARA(FLY ASH) TERHADAP KEKUATAN TEKAN DAN POROSITAS GENTENG TANAH LIAT KABUPATEN PRINGSEWU Febriyansyah, Puji; Tarkono, .; Zulhanif, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 4 (2013)
Publisher : FT UNILA

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Abstract

Fly ash, chemicallyis analumino-silicamineral containing Ca, K, and Na elements, fly ash has amoderate to high bonding capacity characteristic , and has acement-forming properties. In this study the authors use the industrial fly ash coal waste as an alternative mixture of tile manufacture. The tiles manufactured by mixing clay, sand, water and fly ash. Then smoothed with ekstuder machine and forming kuweh then aerate for 3 days, before do the dieing process . Tile dried for 4 days, then do fumigation for 12 hours and followed by burning process for 12 hours . Testing is done for press and porosity testing in order to determine the presence/absence of the influence of the addition of rice husk ash/fly ash to clay tile in the Pringsewu Region.The results showed that there is compressive strength and porosity change compared to tiles without a mixture of fly ash . The optimum value for testing tap and porosity testing obtained on the tile with a mixture composition of fly ash is 5% to the value of the average compressive strength of 11,042 kPa and the mean porosity is17.27 % . The minimum value for testing tap and porosity obtained on tile without fly ash mixed with the mean compressive strength of 8,393 kPa and the mean porosity is 21,92 %Keywords : clay tile, coal fly ash, silica (SiO2), compressive strength, porosity
PENGARUH PENAMBAHAN ABU SEKAM PADI DAN ABU TERBANG BATUBARA TERHADAP KEKUATAN TEKAN DAN POROSITAS GENTENG TANAH LIAT KABUPATEN PRINGSEWU Kuncoro, Doni Sigit; Tarkono, .; Zulhanif, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 4 (2013)
Publisher : FT UNILA

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Rice husk ash and prosperous coal fly ash silica (SiO2). Silica-term construction, concrete technology  has been used primarily as an additive. Husk ash and coal fly ash is used as an additive clay roof tile manufacturing process. It is made by compounding of clay, sand, water and husk ash. Then, they are mashed by extruder machine and forming of kuweh and then, airing for three days before the process of stamping. The roof tile is dried for four days then there is fumigation for twelve days and continued by combustion for also twelve days. The examination which used is press and porosity examination with the aim of knowing whether there is additional impact of rice’ husk ash’ existence or not into clay roof tile in Kabupaten Pringsewu. The research’s results showed that there is conversion of press and porosity power compared with roof tile rice’s husk ash composition. The optimum value for the press and examination of porosity obtained from the tile with a composition of 5% rice husk ash and 5% coal fly ash 'with an average of 12.253 KPa press strength and porosity values average value of 18.06%. The minimum value for the press obtained from the tile with a composition of 5% rice husk ash and 2,5% coal fly ash with the press power’s average value 9.757 KPa. The minimum value for porosity from the tile with a composition of 5% rice husk ash and 7,5% coal fly ash with the porosity average value 23.78%. Keywords: clay roof tile, rice husk ash, fly ash, silica (SiO2), press power, porosity.
Pengaruh Kedalaman Alur Back Chipping Pada Pengelasan Listrik SMAW Baja Karbon Sedang AISI 1045 Terhadap Uji Kekuatan Tarik Fikmar, Trisulohadi Ben; Tarkono, .; Zulhanif, .
Jurnal Ilmiah Teknik Mesin FEMA Vol. 1 No. 4 (2013)
Publisher : FT UNILA

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Medium carbon steel can be assembled in various ways, one of them by welding. On the implementation of welding using SMAW welding type which is one method of welding is used widely in construction grafting techniques. In welding, there’s common defects such as imperfections of root penetration, hardened and cracked. Back chipping or welding opponent needs to be done to avoid or fix things that often occur in the root weld. SMAW welding is one method which is widely used in construction grafting techniques. This study aims to determine the different test results with the depth of groove weld seam treatment chipping back to the tensile strength test also to determine micro structure. The depth of groove seam using a variation of 2 mm, 3 mm and 4 mm, then the welding results of each treatment were divided into three tensile test specimens and one photo micro specimen. Upon completion of the test specimens and then tensile test performed and photo micro to acknlowledge changes in mechanical properties. From the testing that has been done, the result from tensile strength at back chipping welding with 3mm depth is higher than treated back chipping welding with 2mm and 4 mm depth. The largest maximum tensile strength were found in the back chipping welding groove with 3mm depth is 683.3 MPa, while the untreated back chipping weld the largest maximum tensile strength is 591.7 MPa. Microstructure of root steel welding was welded without back chipping has dominant ferrite grain area.  Keywords: Medium carbon steel AISI 1045, SMAW, back chipping, tensile strength, photo micro.
PENGARUH PUTARAN DAN KECEPATAN TOOL TERHADAP SIFAT MEKANIK PADA PENGELASAN FRICTION STIR WELDING ALUMINIUM 5052 Iqbal, Muhammad; Tarkono, .; Ibrahim, Gusri Akhyar
Jurnal Ilmiah Teknik Mesin FEMA Vol. 2 No. 1 (2014)
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Aluminium is a metal that has a good resistance against corrosion, this is because the occurrence of the phenomenon of pasivasi. In addition to its resistance to corrosion, aluminium also has a lighter weight compared to steel, so aluminium is frequently used as one of the materials used in the manufacture of ships, especially on the upper deck of the building, insulation, fuel tanks and  freshwater tank.Welding is the process of connecting between two or more metal parts by using thermal energy.In general aluminum welding using fusion welding processes such as Metal Inert Gas and Metal Inert Gas, but on both of these methods there is possibility formation of defects are porosity, cracks and prone to occurringdeformationduringcooling processof dan the formation ofmetalwelding. The purpose of this study was to determine the effect of tool rotation and welding speed on the mechanical aspect of Aluminium 5052 with the friction stir welding method.The parameters of the   welding process is done on the research this is is the round tool and welding spee is is the round tool and welding speed.Round tool used there are two namely 1800 rpm and 1100 rpm. The speed of welding is also used there are two variations,namely 11.4 mm/min and 19.8 mm/min. As for the mechanical tests conducted there are three, namely testing the hardness, impact test, and tensile testing.The result of this research was the discovery that the round tool and welding speed greatly affect the mechanical properties of aluminium that has been welded. Because the tool is rotating faster increases the tensile strength of aluminium, while the small welding speed will increase the hardness of aluminum that has been welded. Keywords : aluminium, welding, friction stir welding, mechanical aspect of metals
Co-Authors . Sugiyanto . Zulhanif Doni Sewandono, Doni Doni Sigit Kuncoro, Doni Sigit Dwi Kurniawan S, Dwi Gusri Akhyar Ibrahim Harnowo Supriadi, Harnowo Irsyad Haryono Aulia, Irsyad Haryono Mei Indra Kusuma, Mei Indra Moh. Badaruddin, Moh. Muhammad Iqbal Puji Febriyansyah, Puji Rahmat Iskandar Fajri, Rahmat Iskandar Syamsul Arif Sarifudin, Syamsul Arif Trisulohadi Ben Fikmar, Trisulohadi Ben