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PENGARUH VARIASI TEMPERATUR FURNANCE BRAZING TERHADAP SIFAT MEKANIK DALAM PEMBUATAN GRINDING ROLL MATERIAL FCD 500 DAN NI-HARD1 Siswanto, Ari; Hanaldi , Kus; Purwadi , Wiwik; Nadi, M. Rizki Gorbyandi
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1639

Abstract

This research was conducted on nodular cast iron FCD 500 and white cast iron Ni-Hard1 in the manufacturing of grinding rolls. These rolls were joined together using the furnace brazing method, with CuZn 35 filler metal placed between the two parent metals. The pressure applied in this experiment was 26,000 N using a pressure aid. The assembled parts of the grinding rolls were heated in a muffle furnace with temperature variations of 900, 950, and 1000 °C, with a holding time of 120 minutes. The results of the furnace brazing process revealed that the grinding roll sample achieved the highest shear strength at a temperature of 900 °C, with a shear strength of 6.52 MPa. The observed low shear strength is due to the penetration bonding between the metals. This was confirmed by the line analysis test, which indicated no diffusion process occurring between the metals. As the holding temperature of the brazing furnace increased, the shear strength decreased, primarily due to the melting of the CuZn 35 metal at temperatures above 900 °C, resulting in micro porosity. During the furnace brazing process, changes were observed in the microstructure of the FCD 500 parent metal. There was an increase in the amount of pearlite fraction, which in turn increased the hardness value. Additionally, the microstructure of Ni-Hard1 changed from austenite to martensite, leading to an increase in the hardness value.
Pengaruh temperatur terhadap struktur mikro dan sifat mekanik dalam proses fussion brazing Ni-Hard 4 dengan S45C menggunakan CuZn 35 sebagai logam pengisi. Siswanto, Ari; Purwadi, W.
Dinamika Teknik Mesin Vol 10, No 1 (2020): Dinamika Teknik Mesin: Jurnal Keilmuan dan Terapan Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/dtm.v10i1.309

Abstract

This research was conducted on white cast iron (Ni-Hard 4) and medium carbon steel (S45C) cast iron materials using a thin brass plate (CuZn 35) 0.3 mm as filler metal by heating at temperatures of 850 to 1050 0C for 120 minutes with a pressure of 2 Mpa in the muffle furnace. The effect of temperature on the microstructure was observed using an optical microscope and scanning electron microscopy equipped with energy dispersive X-ray system (EDS) to determine the chemical composition that occurred between the three meterial layers. The thickness of the interface layer increases with increasing holding temperature. The highest shear strength (79.86 Mpa) was obtained at a temperature of 950 0C.