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Analisis tekno ekonomi teknologi pengolahan bijih nikel laterit menjadi Nickel Pig Iron (NPI) menggunakan Hot Blast Cupola Furnace Herlina, Ulin; Nurjaman, Fajar; Handoko, Anton Sapto; Shofi, Achmad
Dinamika Teknik Mesin: Jurnal Keilmuan dan Terapan Teknik Mesin Vol 10, No 1 (2020): Dinamika Teknik Mesin: Jurnal Keilmuan dan Terapan Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (244.851 KB) | DOI: 10.29303/dtm.v10i1.322

Abstract

Processing technology on nickel laterite ore to becomeNickel Pig Iron (NPI) using Hot blast cupola furnace issuch technology developed to push up the growth ofprocessing industry iron/steel contains nickel inIndonesia. The need of this technology is more urgentlyalong with the enforcement of regulation no 4/2009 inmineral and coal mining law, which prohibits all industryto export raw mineral products without preliminaryprocess. For this reason, in this research, technoeconomicanalysis for designing nickel lateriteprocessing plant to become NPI using hot blast cupolafurnace was carried out. This research was conductedbased on several data processes taken from nickellaterite smelting using hot blast cupola furnace. Technoeconomic analysis showed processing nickel laterite oreto become NPI using 3 units of hot blast cupola furnacewith total capacity 9 ton/day at kabupaten SouthKonawe, Southeast Sulawesi province was feasible tobe carried out, whereas feasibility investment score wasfair enough. The net present value (NPV) was IDR11,278,271,245, and internal rate of return (IRR) was23.28% with a payback period (PBP) of 4 years and 10months.
Selective Reduction of High Alumina-Lateritic Nickel Ore (0.5 Ni-44Fe-16Al2O3) Nurjaman, Fajar; Wahyuningsih, Wahyuningsih; Karo Karo, Pulung; Ginting, Ediman; Shofi, Achmad; Handoko, Anton Sapto
Jurnal Rekayasa Kimia & Lingkungan Vol 14, No 2 (2019): Jurnal Rekayasa Kimia & Lingkungan (December, 2019)
Publisher : Chemical Engineering Department, Syiah Kuala University, Banda Aceh, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23955/rkl.v14i2.14561

Abstract

In this present study, the effect of reductant dosage, temperature and holding time on selective reduction process of high alumina-lateritic nickel ore have been investigated clearly. The lateritic nickel ore was reduced with 5 until 15 wt. % anthracite and 10 wt. % sodium sulfate at reduction temperature of 950C, 1050C and 1150C for 60, 90, and 120 minutes. Magnetic separation process was then conducted to separate the concentrate and tailing. The analysis of reduced nickel ore is performed by the Atomic Absorption Spectroscopy, X-Ray Diffraction, and Secondary Electron Microscopy. The optimal process resulted from the reduction of nickel ore with 10 wt. % anthracite at the temperature of 1050C for 120 minutes which resulted in 0.84% nickel in concentrate. The troilite was not found in reduced ore. The iron grade increased along the increased of reduction temperature. The longer of holding time in selective reduction process increased the nickel grade but it decreased the iron grade.
Analisis tekno ekonomi teknologi pengolahan bijih nikel laterit menjadi Nickel Pig Iron (NPI) menggunakan Hot Blast Cupola Furnace Herlina, Ulin; Nurjaman, Fajar; Handoko, Anton Sapto; Shofi, Achmad
Dinamika Teknik Mesin Vol 10, No 1 (2020): Dinamika Teknik Mesin: Jurnal Keilmuan dan Terapan Teknik Mesin
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/dtm.v10i1.322

Abstract

Processing technology on nickel laterite ore to becomeNickel Pig Iron (NPI) using Hot blast cupola furnace issuch technology developed to push up the growth ofprocessing industry iron/steel contains nickel inIndonesia. The need of this technology is more urgentlyalong with the enforcement of regulation no 4/2009 inmineral and coal mining law, which prohibits all industryto export raw mineral products without preliminaryprocess. For this reason, in this research, technoeconomicanalysis for designing nickel lateriteprocessing plant to become NPI using hot blast cupolafurnace was carried out. This research was conductedbased on several data processes taken from nickellaterite smelting using hot blast cupola furnace. Technoeconomic analysis showed processing nickel laterite oreto become NPI using 3 units of hot blast cupola furnacewith total capacity 9 ton/day at kabupaten SouthKonawe, Southeast Sulawesi province was feasible tobe carried out, whereas feasibility investment score wasfair enough. The net present value (NPV) was IDR11,278,271,245, and internal rate of return (IRR) was23.28% with a payback period (PBP) of 4 years and 10months.
BENEFISIASI FISIK PADA PASIR KROMIT KADAR RENDAH MENGGUNAKAN MEJA GOYANG DAN DAVIS TUBE Herlina, Ulin; Nurjaman, Fajar; Suharno, Bambang; Mesah, Febriyani; Zulqoernain, Muhammad Syahreyzi Pashey; Al Fahmi, Muhammad Ridwan; Yuhelda; Suseno, Triswan; Bahfie, Fathan; Handoko, Anton Sapto; Zul Hakim, Hafid; Arham, La Ode
Indonesian Mining Journal Vol 28 No 2 (2025): Indonesian Mining Journal, October 2025
Publisher : Balai Besar Pengujian Mineral dan Batubara tekMIRA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30556/imj.Vol28.No2.2025.1672

Abstract

The rapid growth of the global steel industry has significantly intensified the demand for the metallurgical-grade chromite ore required for ferrochrome production. This surge has led to a depletion of high-grade chromite reserves, necessitating the utilization of low- and medium-grade chromite to support a stable raw material supply for ferrochrome. This research was conducted to determine the characteristics of the ore and to analyze the effects of physical beneficiation processes using shaking table and Davis tube in enhancing the chromium (Cr) grade and the Cr:Fe ratio of low-grade chromite sand from Morowali, Central Sulawesi. The characterization process was conducted using XRF, XRD, and SEM-EDS. Experimental parameters for the shaking table included variations in table inclination and water flow rate, while magnetic separation was analyzed across various electric current intensities. The optimal shaking table test results were achieved at an inclination of 7.5° with a water flow rate of 18 liters/minute. In contrast, the optimal test using the Davis tube was obtained at an electric current of 0.4 amperes (660 gauss). This integrated process successfully increased Cr grade from 8.5% to 20.77% (corresponding to Cr2O3 30.36%) and improved the Cr:Fe ratio from 0.97 to 1.62, achieving a recovery rate of 94.93%.
BENEFISIASI FISIK PADA PASIR KROMIT KADAR RENDAH MENGGUNAKAN MEJA GOYANG DAN DAVIS TUBE Herlina, Ulin; Nurjaman, Fajar; Suharno, Bambang; Mesah, Febriyani; Zulqoernain, Muhammad Syahreyzi Pashey; Al Fahmi, Muhammad Ridwan; Yuhelda; Suseno, Triswan; Bahfie, Fathan; Handoko, Anton Sapto; Zul Hakim, Hafid; Arham, La Ode
Indonesian Mining Journal Vol 28 No 2 (2025): Indonesian Mining Journal, October 2025
Publisher : Balai Besar Pengujian Mineral dan Batubara tekMIRA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30556/imj.Vol28.No2.2025.1672

Abstract

The rapid growth of the global steel industry has significantly intensified the demand for the metallurgical-grade chromite ore required for ferrochrome production. This surge has led to a depletion of high-grade chromite reserves, necessitating the utilization of low- and medium-grade chromite to support a stable raw material supply for ferrochrome. This research was conducted to determine the characteristics of the ore and to analyze the effects of physical beneficiation processes using shaking table and Davis tube in enhancing the chromium (Cr) grade and the Cr:Fe ratio of low-grade chromite sand from Morowali, Central Sulawesi. The characterization process was conducted using XRF, XRD, and SEM-EDS. Experimental parameters for the shaking table included variations in table inclination and water flow rate, while magnetic separation was analyzed across various electric current intensities. The optimal shaking table test results were achieved at an inclination of 7.5° with a water flow rate of 18 liters/minute. In contrast, the optimal test using the Davis tube was obtained at an electric current of 0.4 amperes (660 gauss). This integrated process successfully increased Cr grade from 8.5% to 20.77% (corresponding to Cr2O3 30.36%) and improved the Cr:Fe ratio from 0.97 to 1.62, achieving a recovery rate of 94.93%.