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SIX SIGMA IMPLEMENTATION IN "MONOSODIUM GLUTAMATE" PRODUCTION SYSTEMS Retnowati, Dini; Purnomo, Yudo; Fudhla, Ahmad Fatih
JISO : Journal of Industrial and Systems Optimization Vol. 5 No. 1 (2022): Juni 2022
Publisher : Universitas Maarif Hasyim Latif

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51804/jiso.v5i1.68-76

Abstract

Sebagai upaya untuk menjadi perusahaan yang kompetitif, PT GCK Indonesia sebagai salah satu produsen Monososium Glutamat di Indonesia, harus terus melakukan peningkatan sistem di segala sektor. Termasuk sistem produksi. Penelitian ini melakukan analisis perbaikan sistem produksi dan menelusuri produk cacat dengan penerapan metode Six Sigma. Data yang digunakan berasal dari hasil produksi selama enam bulan. Berdasarkan tahapan pengukuran, cacat produk memiliki nilai sigma sebesar 3,23 dengan nilai DPMO sebesar 275.586,22. Faktor manusia dan mesin adalah penyebab utama cacat. Perbaikan dilakukan dengan memperbaiki sistem perawatan mesin dan melengkapi prosedur operasi standar untuk setiap aktivitas kritis di lini produksi. ABSTRACTIn order to gain competitive advantages, PT GCK Indonesia, as one of the Monosodium Glutamate producers in Indonesia, must continuously improve the system in all fields. Including the production system. This study used the Six Sigma method, which analyzed product defects. Data used comes from production results for six months. Based on the measurement stages, the product defect had a sigma value of 3.23 with a DPMO value of 275,586.22. Human and machine factors are the leading causes of defects. Improvements are made by correcting the machine maintenance system and completing standard operating procedures for each critical activity.
Perancangan Sistem Manajemen Mutu Terintegrasi di Baristand Industri Padang Purnomo, Yudo; Putri, Nilda Tri; Amrina, Elita
Jurnal Optimasi Sistem Industri Vol. 16 No. 2 (2017): Published in October 2017
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v16.n2.p80-88.2017

Abstract

Baristand Industri Padang is an agency under control Ministry of Industry of Indonesia which it has a duty to serve the industries involving research activities, standardization and certification. To realize the programs, Baristand Industri Padang implemented a quality management system including ISO 9001, ISO/IEC 17025, ISO/IEC 17065, and KNAPPP 02. Nevertheless, it has been running separately. Therefore, quality of products not only proven by testing the final product, but also needed other evidence as a certificate that ensuring the quality of products. This research aims to design the Quality Management System for Baristand Industri Padang which it was implemented using life cycle methodology. Finding of this study revealed there was integration of ISO 9001, ISO/IEC 17025, ISO/IEC 17065, and KNAPPP 02 in the context of the structure of the process, documents, and organization. In the context of the structure of processes, it obtained four groups of primary process involving management, research and standardization, support, and improvement. Moreover, In terms of documentation, there was three levels of the document such as the document of strategic policy, quality guideline and procedures. While aspects of the organizational structure, the integration of quality management system required to develop the organizational structure that consist of Top Management, Technical Manager, Quality/Management Representative, Researcher and Administrative/Technical Staff. In addition, this study provided an integrated quality management information system including management of quality documents and quality records. Finally, the integrated quality management system and quality management information system has been designed to meet the expectations of the organization.