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All Journal International Journal of Marine Engineering Innovation and Research
Muhammad Badrus Zaman
Institut Teknologi Sepuluh Nopember
Automotive Engineering Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Physics Transportation

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Maintenance Strategy for Pressure Vessel at Offshore Platform Using RBI Method Muhammad Ali Reza; Muhammad Badrus Zaman; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 8 No. 4 (2023)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v8i4.5106

Abstract

The increasing complexity of installations and operations of oil and gas facility, the growing public awareness need to ensure higher levels of safety have give a high pressure to designers and operators to find innovative solution to ensure a safe and economically viable operation. RBI is one of the solution can be used. RBI is a popular method and trusted for measure and develop inspection plan also provide many advantage such as plant availability, decrease failure happen, decrease risk level based on its failure and decrease inspection cost caused for production facility. The use of RBI can help in determining the inspection schedule of pressure vessel V-001 at offshore platform. RBI method determine the risk level of the object by calculate the probability of failure and consequence of failure of the object based on API 581. The result obtained for probability of failure V-001 is 0.000127099 (left head), 0.000123717 (shell) and 0.000131098 (right head) and the consequence of failure is 438.934 m2. The risk analysis of V-001 is categorized as medium level with recommendation inspection is 5 years for external inspection and 10 years for internal inspection with recommendation inspection use ultrasonic test, visual test, edy current and radiographic test.
Analysis Of Docking Space Availability in One Web-Based Application for Shipyards In The Samarinda Region Dewi Sartika; Muhammad Badrus Zaman; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 8 No. 2 (2023)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v8i2.5449

Abstract

The development of the national shipping industry, especially shipyards, can increase the capacity of the national shipping industry in transporting goods and passengers between islands. Digitalization allows for major changes in business models that allow the creation of new companies that grow very quickly. Digitization can make new jobs easier by using technology in such a way to be used as efficiently as possible. Digitalization has created a business model that allows for a more practical concentration of the technology industry than the traditional business model. Based on information obtained in the field, shipyards in Eastern Indonesia, especially in the Samarinda and East Borneo regions, can improve the local economy, so that the schedule for the production of new building ships in the shipyard must be accommodated, upgraded to be more modern, After observations were made at several shipyards in Samarinda there appeared obstacles in the work carried out including: outsourced labor, area and waters depending on weather factors the work device still using standard technology, with these obstacles, the author tried to analyze the process of availability of shipyards in the Samarinda region using the fishbone diagram method of the purpose of the study this and all obstacles or problems faced by the shipyard through fishbone analysis and from the results of this research the result to be achieved is to make an application so that the administrative process is neat, repair and shipbuilding in the program properly and scheduled, also including repairs/maintenance, with an application-based or web-based business can help improve the business, because it will make it easier for shipowners to access adequate shipyards that are scheduled and have a location and place that suits the condition of their ships without making many long voyages to get a docking place with uncertainty of schedules.
Implementation of Risk-Based Inspection (RBI) in Condensate Separator and Storage Vessel: A Case Study Nurhadi Siswantoro; Dwi Priyanta; Jamal Ramadhan; Muhammad Badrus Zaman
International Journal of Marine Engineering Innovation and Research Vol. 6 No. 1 (2021)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v6i1.5851

Abstract

In the processing of oil and gas, a pressure vessel is an important piece of equipment. It needs a method to prevent the failure of the pressure vessel. The Risk-Based Inspection (RBI) is a systematic approach to the inspection management method for equipment based on the level of risk. RBI is expected to provide sufficiently accurate recommendations to prevent equipment failures. In this research, the objects to be carried out are the 10V2102 condensate separator and the 10V2103 condensate storage vessel. According to RBI analysis, the risk category of the current RBI date is low risk for the condensate separator 10V2102 and condensate storage vessel 10V2103. Meanwhile, the inspection date of Condensate Separator 10V2102 is 2 April 2026 and 11 February 2027 for Condensate Storage Vessel 10V2103 and selected inspection methods are Visual Testing, Ultrasonic Testing (UT), Radiography Test (RT), Eddy Current Test, and Magnetic Particle Inspection.
Design Analysis of the Hydraulic System for Containerized Oil Boom Muhammad Badrus Zaman; Agoes Santoso; Malik Fahadh
International Journal of Marine Engineering Innovation and Research Vol. 5 No. 2 (2020)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v5i2.6004

Abstract

Oil Boom is an equipment used for efforts to overcome the oil spills that occur in the sea. The function of the Oil Boom itself is to limit the oil spill so that it doesn't spread too wide. The hydraulic system is a system that utilizes pressurized liquid fluid as the actuator drive media. The concept of the technical analysis of this system is the design of the winch system using a hydraulic motor which is a driving device as well as a roller of an oil boom that has a length of 2 kilometers and then stored into the drum that has been designed. All components are in a container package that has been designed to place the position and layout. To see the advantages and disadvantages of the system design, technical analysis is carried out. From the results of data processing it can be calculated for the torque moment of the drum which is equal to 9,344.416 Nm and weighs 242.697 kg. BLACKBRUIN BBC05 type hydraulic motor has been determined which has a torque of 10,360-13,305 Nm and a pressure of 350-400 bar. After the total air demand for oil boom as long as 2 km is known, which is equal to 552,951 cm3, the next step is to select the right compressor. Selected type TANABE TASK-25110 compressor with a capacity of 1,020 m3/hour. That way, it can be determined the air filling time for the oil boom is 0.542 hours = ±35-40 minutes.
Design of Organic Rankine Cycle (ORC) Power Plant Systems by Using Flat-Plate Solar Collector Sutopo Purwono Fitri; Muhammad Badrus Zaman; Fahri Adib Azizi
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 3 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i3.6026

Abstract

electrical energy is the most used energy today in daily activities and industry is increasing. In rural areas that do not have electricity still exists in Indonesia. In this study, it can be used as an alternative power plant that can be used by the countryside. The system used in this study is the new types of power plants, namely the Organic Rankine Cycle (ORC) system. In connection with the problems stated above, through this research, an effort will be made to design an ORC power generation system. The ORC power plant system that will be designed utilizes solar energy sources and working fluids. Solar power is used to heat the heating fluid in the form of water. This heating water is used to vaporize the working fluid which can evaporate at low temperatures and high pressures. So that the working fluid gas can be used to rotate the turbine shaft and produce electrical energy through a generator. Simulation is done using energy system software. In addition to simulations, examples of manual calculations are also needed for validation. The simulation results of the ORC generating system design on the two working fluids produce the greatest power at the pump outlet pressure of 6 bar with Wnet of 13.61 kW and the smallest power is generated by the pump outlet pressure of 5.03kW. While the design simulation of the ORC generating system produces power close to 10 kW at the pump outlet pressure of 5 bars with 11.38 kW. The flat collector solar-plate system gets the energy that is useful for collectors of 191.92 W and an efficiency of 9.8%.
Effect of Design Engine Room Layout on Self-Righting System-Case Study: Fast Boat Muhammad Badrus Zaman; Achmad Baidowi; Achmad Ishlahul Fanany
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 2 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i2.6028

Abstract

The reliable of the engine room design can affect the success of the ship both in terms of the propulsion nor the self-righting. The design of engine room is one aspect of being able to apply self-righting capabilities. There is an innovation for the development of closed fast boats with self-righting capabilities which have not yet been found in Indonesia. Self-righting is the ability of the ship to be able to return to its original position after experiencing a rolling of 180 °. The design of engine room using the inherent self-righting method is one method to be able to apply self-righting capabilities. The focus of this research is to study the effect of the gravity point on the engine room longitudinally, vertically and transverse on the ability of self-righting. In the engine room obtained LCG 4,044 m, TCG 0.006 m and VCG 0.830 m. The self-righting simulation is divided based on 5 load case conditions. The condition of load case 1 the value is max GZ 0.732 at 51.8 °. The condition of load case 2 the value is max GZ 0.672 at 70 °. The condition of load case 3 the value is max GZ 0.577 at 61.8 °. The condition of load case 4 the value is max GZ 0.687 at 69.1 °. The condition of load case 5 the value is max GZ 0.596 at 59.1 °. At the 5 load case conditions has comply the HSC 2000 code stability criteria and can apply self-righting ability because it comply the requirements of having a positive GZ value of 180 °.
Design of Resto-barge Garbage and Sanitary Systems Hari Prastowo; Agoes Santoso; Muhammad Badrus Zaman; Rizqi Ramadhan Pratama
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 1 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i1.6041

Abstract

Resto-barge is a barge which converted to floating restaurant, as an answer lacking orders of barge recently. The location is taking in Gili Trawangan, Lombok. The purpose is to design and calculate sewage, sanitary and garbage management systems. Also to calculate bill of material. The sanitary systems have a Taiko UH-2.0 Hydrophore pressure tank. The sewage systems have an Ebara 60 m3/h with meter head 15 m. Total cost spent to build those systems is IDR 115.244.500.
The Implementation of Norsok Z-008 for Equipment Criticality Analysis of Gas Central Processing Plant Dwi Priyanta; Nurhadi Siswantoro; Muhammad Badrus Zaman; Dimas Fajar Prasetyo
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 1 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i1.6043

Abstract

The gas central processing plant as a facility used to process natural gas had a variety of components that were so complex and many in number. To reduce the risk of failure of these components it was necessary to carry out maintenance. But it would be very inefficient if all the components were treated at the same level, considering that there were so many and the human resources that were owned were very limited. Therefore, in taking care of these components it was necessary to prioritize them according to their critical level. In this research, in determining the critical level of a component using risk-based methods according to the available standards, namely NORSOK Z-008. By making a hierarchy and asset level register of all components, then the value of the probability rating and consequence rating was determined. So that the criticality ranking of each component was obtained according to the criticality risk matrix that was converted from the company's risk matrix, so that the critical level of the component was obtained in the levels of H (high), M (medium), and L (low). With the critical level of this component, the company did not need to take care of all the components. In this research, there was 33 equipment with 140 subunits/subsystems, and the total number of components was 674. Of the 674 components as many as 28 components had a critical level of H (high), 192 components had a critical level M (medium), and 454 components had L critical level (low) of each critical level that has been obtained, it is not necessary to carry out maintenance with the same level to all components. In this research, every component that has H (high) criticality level will be treated as a Preventive Maintenance, while a component with a critical level of M (medium) will be Preventive Maintenance if needed, and a component with L critical level (low) will be treated Corrective Maintenance.
Possibility of Piezoelectric Sensor to Monitor Onshore Pipeline in Real Time Monitoring Nurhadi Siswantoro; Aydin Dogan; Dwi Priyanta; Muhammad Badrus Zaman; Semin
International Journal of Marine Engineering Innovation and Research Vol. 3 No. 4 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v3i4.6048

Abstract

Transportation oil and gas mostly used pipelines transportation. The condition of a pipeline must be continually monitored to ensure that defects do not cause it to fail and operate optimally. Pipeline has the possibility to experience defects during operations such as general corrosion, fatigue, crack, and others. Defects that occur in the pipeline during operation have serious consequences including loss of property, personal injury, or even loss of lives and serious ecological pollution. Awareness of the importance of conducting pipeline monitoring and safety issues for workers and residents around the pipeline site, emphasizes the importance of developing a technology for conducting pipeline monitoring activities in real time. The new technology for detecting metal defects is by using piezoelectric material. Based on laboratory scale, piezoelectric sensor can be applied to monitor pipeline defect. However, it is necessary challenges to scaling up in real application are following: (1) financial investment, (2) human behavior surrounding pipeline area, (3) receiving signal in long distance, (4) protection of piezoelectric sensor, (5) combination survey for future development.
Identification of Occupational Accident Relations of Shipyard Labour in terms of Individual and Workplace Factors Muhammad Badrus Zaman; Trika Pitana; Alif Bagas Septianto
International Journal of Marine Engineering Innovation and Research Vol. 3 No. 4 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v3i4.6049

Abstract

Shipyard is an industry that have major role on trading, shipyard industry leads another industry to triumph, this has been proved in many countries. Factors that are related to workplace accidents in shipyard workers are disturbed when using safety harness while working at height, less knowledge about static electricity, do not take measurements of indoor gas before work, working more than eight hours, constant growing pressure. Precautions include checking safety equipment used to work at height, routinely checking cables, electrical circuits, and electrical equipment, conduct indoor gas measurements, make the worker's shift schedule to eight hours per day and increasing workers to complete the job by finding new employees, short briefing.
Co-Authors Achmad Baidowi, Achmad Achmad Ishlahul Fanany Agoes Santoso Aleik Nurwahyudi Aleix Nurwahyudi Alif Bagas Septianto Apriagung Diantana Putrasetya Arrijal Yudha Prawira Aydin Dogan Dewi Sartika Dimas Fajar Prasetyo Dioco Carlos Kristian Perdana Eko Budi Djatmiko Fahri Adib Azizi Faisal Muhammad Satrio Filik Trisilo Hari Prastowo Ilham Afrianza Indra Ranu Kusuma Jamal Ramadhan Malik Fahadh Muhammad Ali Reza Murdjito Nurhadi Siswanto Priyanta, Dwi Rachmat Gunawan Rizqi Ramadhan Pratama Semin Setyo Nugroho Sutopo Purwono Fitri Trika Pitana Wolfgang Busse Wolfgang Busse