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Analysis of Lean Manufacturing Using the Waste Assessment Model (WAM) to Reduce Waste in the Bolt Production Process at PT.XYZ Irma Dani Br Sinulingga; Rusindiyanto
Advance Sustainable Science Engineering and Technology Vol. 7 No. 1 (2025): November-January
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i1.699

Abstract

PT.XYZ was established in 1975 and is a manufacturer of bolts, nuts, anchor bolts, stud bolts, tapping screws, and washers in Southeast Asia, with an annual production capacity of 48,000 tons. These products serve various industries such as construction, manufacturing, automotive, and general industries. Despite careful planning, challenges in large production volumes and varied product specifications remain obstacles in meeting customer demand. Amidst global competition and stringent industry standards, implementing lean manufacturing is crucial to enhance efficiency and competitiveness. This study aims to identify waste ≤ 17% using the Waste Assessment Model, conduct Root Cause Analysis to pinpoint waste origins, and propose improvement strategies using 5W+1H Analysis. Findings reveal Inventory (21.44%) as the highest waste contributor, attributed to interdepartmental coordination issues, production errors, lack of operator focus, delayed resource availability, and production flow bottlenecks. Additionally, Defects (18.47%) arise from excessive workload on production operators. Improvement recommendations include enhancing interdepartmental coordination, refining production scheduling, evaluating production processes, and conducting training and evaluations to enhance operator skills.
Analysis of Lean Manufacturing Using the Waste Assessment Model (WAM) to Reduce Waste in the Bolt Production Process at PT.XYZ Irma Dani Br Sinulingga; Rusindiyanto
Advance Sustainable Science Engineering and Technology Vol. 7 No. 1 (2025): November-January
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i1.699

Abstract

PT.XYZ was established in 1975 and is a manufacturer of bolts, nuts, anchor bolts, stud bolts, tapping screws, and washers in Southeast Asia, with an annual production capacity of 48,000 tons. These products serve various industries such as construction, manufacturing, automotive, and general industries. Despite careful planning, challenges in large production volumes and varied product specifications remain obstacles in meeting customer demand. Amidst global competition and stringent industry standards, implementing lean manufacturing is crucial to enhance efficiency and competitiveness. This study aims to identify waste ≤ 17% using the Waste Assessment Model, conduct Root Cause Analysis to pinpoint waste origins, and propose improvement strategies using 5W+1H Analysis. Findings reveal Inventory (21.44%) as the highest waste contributor, attributed to interdepartmental coordination issues, production errors, lack of operator focus, delayed resource availability, and production flow bottlenecks. Additionally, Defects (18.47%) arise from excessive workload on production operators. Improvement recommendations include enhancing interdepartmental coordination, refining production scheduling, evaluating production processes, and conducting training and evaluations to enhance operator skills.
Strategi Pemasaran Skincare Herbal Sr12 Dengan Pendekatan Marketing Mix Untuk Meningkatkan Jumlah Pelanggan Pt. Xyz Irma Dani Br Sinulingga; Mega Cattleya PA Islami
Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika Vol. 2 No. 1 (2024): Januari : Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Publisher : Asosiasi Riset Ilmu Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/jupiter.v2i1.62

Abstract

XYZ of the many types of promotions that have been carried out so far, it is not yet known to what extent their effectiveness is in increasing the number of customers at PT XYZ. Every business must have a marketing strategy that must be implemented in carrying out its business activities. This research aims to determine marketing strategies using a marketing mix approach consisting of product strategy, promotion strategy, price strategy and sales location strategy. The method used in this research is descriptive qualitative, namely a method that tries to explain and analyze phenomena, events, social dynamics, behavior and opinions of a person or group towards something. Based on the results of the marketing mix strategy analysis, it was obtained: product strategy, selling beauty products, namely herbal skincare such as: herbal manjakani, forest honey, v-co oil, date palm juice, etawa goat's milk, and lemon juice. Pricing strategy, setting the price of the product by looking at the quality level and net product, the product is set at a price of IDR 34,500.00 IDR 131,500.00. Place strategy, selling products via e-commerce via the Shopee application Promotion strategy, promoting products via social media (Tiktok, Instagram, YouTube and the company's official website).