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All Journal Rekayasa Mesin International Journal of Mechanical Engineering Technologies and Applications (MECHTA)
Yahya, Indra Nur
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Automotive Engineering Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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DURASI PERAWATAN OPTIMUM UNTUK FASILITAS PRODUKSI MINYAK DAN GAS DI KILANG TUBAN EAST JAVA Yahya, Indra Nur; Mahatwan, Dian; Setiawan, Ari; Darmadi, Djarot B.
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1839

Abstract

Electric Submersible Pump (ESP) is one of the most critical oil & gas equipment in Tuban East Java (TEJ) field. This research applies Reliability Centered Maintenance (RCM) to oil & gas to optimize maintenance methods for ESP at the TEJ field. The RCM was applied based on the historical failure events at equipment which caused Loss Production Opportunity (LPO). Start with Pareto chart, the RCM followed by Failure Modes and Effect Analysis (FMEA) that produced the Risk Priority Number (RPN) for the 80% problems. The last step provided the optimum maintenance periods using Weibull’s statistic. The result shows that flat cable in ESP has the highest RPN. Flat cable requires an optimum maintenance period of 509 days and a total cost of US$59,342. The total cost consists of Periodic Maintenance (PM) and Risk costs.
OPTIMIZATION OF MAINTENANCE PERIOD FOR OIL AND GAS PRODUCTION EQUIPMENT WELLS IN TUBAN EAST JAVA FIELD USING MGR AND BERNARD’S APPROACHES Yahya, Indra Nur; Darmadi, Djarot Bangun; Setiawan, Ari; Pratama, Rizki R
International Journal of Mechanical Engineering Technologies and Applications Vol. 5 No. 2 (2024)
Publisher : Mechanical Engineering Department, Engineering Faculty, Brawijaya University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/MECHTA.2024.005.02.5

Abstract

Mechanical failures can cause Electric Submersible Pump (ESP) disruptions, shortening their lifespan. Despite improvements in run-time, unexpected failures still result in significant production deferment and loss, especially for oil & gas production equipment in Tuban East Java (TEJ) field. Therefore, we used Reliability Centered Maintenance (RCM) to analyze FMEA, employing two methods: Montgomery and Runger's (MGR) and Bernard's approaches. The MGR approach provided a better prediction of the failure rate. The ESP flat cable has the highest RPN, requiring maintenance of US$59,342 for an ideal 509-day period.
DURASI PERAWATAN OPTIMUM UNTUK FASILITAS PRODUKSI MINYAK DAN GAS DI KILANG TUBAN EAST JAVA Yahya, Indra Nur; Mahatwan, Dian; Setiawan, Ari; Darmadi, Djarot B.
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1839

Abstract

Electric Submersible Pump (ESP) is one of the most critical oil & gas equipment in Tuban East Java (TEJ) field. This research applies Reliability Centered Maintenance (RCM) to oil & gas to optimize maintenance methods for ESP at the TEJ field. The RCM was applied based on the historical failure events at equipment which caused Loss Production Opportunity (LPO). Start with Pareto chart, the RCM followed by Failure Modes and Effect Analysis (FMEA) that produced the Risk Priority Number (RPN) for the 80% problems. The last step provided the optimum maintenance periods using Weibull’s statistic. The result shows that flat cable in ESP has the highest RPN. Flat cable requires an optimum maintenance period of 509 days and a total cost of US$59,342. The total cost consists of Periodic Maintenance (PM) and Risk costs.
OPTIMIZATION OF MAINTENANCE PERIOD FOR OIL AND GAS PRODUCTION EQUIPMENT WELLS IN TUBAN EAST JAVA FIELD USING MGR AND BERNARD’S APPROACHES Yahya, Indra Nur; Darmadi, Djarot Bangun; Setiawan, Ari; Pratama, Rizki R
International Journal of Mechanical Engineering Technologies and Applications Vol. 5 No. 2 (2024)
Publisher : Mechanical Engineering Department, Engineering Faculty, Brawijaya University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/MECHTA.2024.005.02.5

Abstract

Mechanical failures can cause Electric Submersible Pump (ESP) disruptions, shortening their lifespan. Despite improvements in run-time, unexpected failures still result in significant production deferment and loss, especially for oil & gas production equipment in Tuban East Java (TEJ) field. Therefore, we used Reliability Centered Maintenance (RCM) to analyze FMEA, employing two methods: Montgomery and Runger's (MGR) and Bernard's approaches. The MGR approach provided a better prediction of the failure rate. The ESP flat cable has the highest RPN, requiring maintenance of US$59,342 for an ideal 509-day period.
Co-Authors Ari Setiawan Darmadi, Djarot Bangun Djarot B. Darmadi, Djarot B. Mahatwan, Dian Pratama, Rizki R