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All Journal JTRM (Jurnal Teknologi dan Rekayasa Manufaktur) Journal La Multiapp Brilliance: Research of Artificial Intelligence
Rizal, Muhammad Nursyam
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Aerospace Engineering Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Mathematics Mechanical Engineering Social Sciences Other

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Implementation of Siemens S7-1200 PID Control on Festo Labvolt 3531 Plant Level Controller with Topkapi SCADA Using Modbus Communication Protocol Supriyanto, Hadi; Rizal, Muhammad Nursyam; Wibowo, Sugeng
Journal La Multiapp Vol. 5 No. 2 (2024): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v5i2.1356

Abstract

Plant Festo LabVolt 3531 is a DCS, SCADA and process control system trainer based on the Allen Bradley Controllogix 5572 PLC and Factorytalk View SCADA. This research aims to provide another controller solution that can be used on the Festo Labvolt 3531 plant besides the Allen Bradley Controllogix 5572 PLC and FactoryTalk View SCADA. So that students have alternatives and variations of other technologies in learning. In this research, the Siemens S7-1200 PLC was used as a replacement for the Allen Bradley Controllogix 5572 PLC and Topkapi SCADA as a replacement for FactoryTalk View SCADA. As validation of the test, PID control was used to regulate the water level in both tubes at the Festo Labvolt 3531 plant. The test results for several specified height levels showed that the Siemens S7-1200 PLC with PID control integrated into Topkapi SCADA using the mobus communication protocol was successfully implemented , where the resulting control response has an average steady-state error of less than 2% and the delay between the interface and the device on the plant is 0s.
Street Lighting Design with IoT-Based Energy Management in Cibuluh Village Abadi, Sarosa Castrena; Saputro, Danu Jaya; Rizal, Muhammad Nursyam; Mulyadewi, Anggraeni; Mardoyo, Ega
Brilliance: Research of Artificial Intelligence Vol. 6 No. 1 (2026): Brilliance: Research of Artificial Intelligence, Article Research May 2026
Publisher : Yayasan Cita Cendekiawan Al Khwarizmi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47709/brilliance.v6i1.7853

Abstract

This study presented the design and implementation of an Internet of Things–based public street lighting system with energy management in Cibuluh Village, Tanjung Siang District, Subang Regency. The project aimed to improve lighting reliability in areas with limited grid access while reducing energy consumption and operational costs. The system employed solar panels as the primary energy source, battery storage, and light-emitting diode lamps equipped with smart dimming features. This approach enhances system autonomy, minimizes maintenance requirements, increases operational efficiency, ensures consistent illumination quality, and provides a scalable model suitable for broader rural infrastructure deployment nationwide. Energy management was achieved through the integration of light-dependent resistor and passive infrared sensors to adapt lamp brightness based on environmental light conditions and road activity. Electrical parameters, including voltage, current, and power, were monitored using a direct current power measurement module and transmitted via long-range wireless communication to a centralized database. Data visualization was provided through a real-time monitoring dashboard. The system was developed using the ADDIE research and development model and was implemented directly in the village environment. Evaluation results showed stable electrical performance, effective energy savings, reliable data transmission in hilly areas, and improved sustainability of street lighting operations. The proposed system demonstrated its suitability as an efficient and autonomous public lighting solution for rural areas.
Implementasi PID Untuk Pengendalian Level Air Dua Tabung Paralel Pada Plant Labvolt Festo Gunayanuar, Krisna; Supriyanto, Hadi; Rizal, Muhammad Nursyam
JTRM (Jurnal Teknologi dan Rekayasa Manufaktur) Vol 7 No 2 (2025): Volume: 7 | Nomor: 2 | Oktober 2025
Publisher : Pusat Penelitian dan Pengabdian kepada Masyarakat (P3M) Politeknik Manufaktur Bandung (Polman Bandung)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.48182/jtrm.v7i2.183

Abstract

DCS Labvolt Festo is a tool as a learning media for water level control systems and water discharge flow using PID control. In this research, the DCS LabVolt Festo plant uses several different components and different controllers such as the Siemens S7-1200 PLC. The method in controlling the water level of two tubes in parallel is using PID control. Radar Level Transmitter and Differential Pressure Transmitter are used as feedback for Tube 1 and Tube 2. Then the application to display the interface that is uses Wonderware InTouch as the interface of all components in the plant. The integration between the DCS LabVolt Festo plant and the Wonderware Intouch application has been successful using OPC KEPServerEX while for the control of the water level in two tubes in parallel using PID with 100% and 50% valve interference gets a fairly stable response with overshoot below 10% for both tubes. For both tubes it is steady state but there are some setpoints that have a steady state error below 5%. To control two tubes, achieve simultaneous setpoint at the same time by adjusting the maximum motor frequency of Tube 2 with a smaller volume according to the setpoint used.
Co-Authors Abadi, Sarosa Castrena Gunayanuar, Krisna Mardoyo, Ega Mulyadewi, Anggraeni Saputro, Danu Jaya Supriyanto, Hadi Wibowo, Sugeng