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Perancangan Kursi Jahit Ergonomis untuk Memperbaiki Postur Pekerja Pada CV. Gusti Batik dengan Menggunakan Metode Rapid Entire Body Assessment (Reba) dan Time Study Fingka Dyah Puspitarini; Halimah Anis Kurlillah; Nenzy Agustin Dwi Prahesti; Ahmad Luqmanul Farras; Adelia Tata Anggita; Suseno Suseno
Jurnal Rekayasa Proses dan Industri Terapan Vol. 2 No. 4 (2024): November: Jurnal Rekayasa Proses dan Industri Terapan ( REPIT )
Publisher : Politeknik Kampar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59061/repit.v2i4.874

Abstract

Gusti Batik is a company that operates in the fashion trade sector, especially batik clothing. In carrying out its work, there are several risks that can affect health caused by workplace conditions that are not in accordance with the needs of workers. Therefore, an ergonomic sewing chair was designed to improve the posture of the tailors at the Gusti Batik convection which was carried out by analyzing body posture using the Rapid Entire Body Assessment (REBA), Time Study, and Anthropometry Methods. Improvements were made in order to increase productivity in the sewing process by making ergonomic sewing chairs that Gusti Batik hopes can create a healthier and more productive work environment, reduce the risk of injury, and increase operational efficiency through continuous ergonomic improvements. Based on calculations using the REBA tailor method before the repair, a REBA score of 8 was obtained and after the repair, a REBA score of 5 was obtained. The results of the study using the time study method before the repair obtained a total standard time of 2.7 hours/unit. By setting the standard time to 2.5 hours/unit from the previous 2.7 hours/unit, there was an increase of 0.2 hours/unit.
Penerapan Metode Six Sigma dan Failure Mode Effect Analysis dalam Pengendalian Kualitas Produk Sarung Tangan Golf di CV Cahaya Setia Mulia Abadi Ahmad Luqmanul Farras; Widya Setiafindari
Jurnal Rekayasa Proses dan Industri Terapan Vol. 3 No. 2 (2025): Mei: Jurnal Rekayasa Proses dan Industri Terapan ( REPIT )
Publisher : Politeknik Kampar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59061/repit.v3i2.1098

Abstract

CV Cahaya Setia Mulia Abadi is a manufacturing industry that produces sports gloves made of leather and synthetic materials. The golf glove product of the Brance brand studied from January 9-29, 2025 had a high defect rate of 1135 units so that improvements needed to be made to reduce defects in its production. Quality control is carried out through the Six Sigma approach using stages and a number of methods such as SIPOC, P Control Chart, Fishbone Diagram, and 5W + 1H. The purpose of this method is to identify the type of product defect, find out the cause of the defect, and formulate appropriate improvement efforts. FMEA analysis is also applied to identify potential failures based on the highest RPN value. At the define stage, 4 types of defects are known to be processed using the CTQ diagram, namely open stitches, holes, damaged variations, and asymmetrical. The next stage is measure which produces a CL value of 0.04668, UCL 0.051, and LCL 0.04262. The analysis of the analyze stage shows that the source of defects comes from human factors, machines, methods, materials and the environment. The potential causes of defects were further analyzed through FMEA with the highest RPN of 168, with the type of open stitch defect. In the improve stage, a proposal for corrective actions was prepared for all factors. In the control stage, efforts were made to ensure that corrective actions could be implemented consistently and effectively.