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All Journal Journal of Community Services in Sustainability Majalah Teknik Mesin
Lianny, Indah Kurnia Mahasih
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Automotive Engineering Chemistry Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology

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CLAMPING DIES DESIGN TO MINIMIZE AUTOMOTIVE COMPONENT DIES SETUP TIME AT PT GANDING TOOLSINDO Purbaningrum, Sanurya Putri; Lianny, Indah Kurnia Mahasih; Solih, Edwin Sahrial; Arohman, Abdul Wahid; Satiman , Bayu
Media Mesin: Majalah Teknik Mesin Vol. 25 No. 2 (2024)
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/mesin.v25i2.3012

Abstract

PT Ganding Toolsindo was faced with the problem of high automotive component die setup times. The main cause of the high setup time is the process of tightening and releasing the bolts which is done manually. The aim of this research is to design a tool for clamping dies which functions to help speed up the bolt installation process, so that the setup time for automotive component dies is reduced. The method used in this research is field observation followed by the die clamping design process. Design planning begins by drawing the object using CAD software based on the results of load calculations and determining the dimensions of the dies themselves and the press machine as well as selecting the dies material. Furthermore, proof was carried out that this die clamping design could reduce dies setup time using movement analysis with a pre-determined time study Measurement Time Method (MTM) method, where the results showed a time saving of 92.4%.
Penerapan Single Minute Exchange of Dies (SMED) untuk Optimalisasi Proses Pergantian Dies pada Mesin Press SEYI SN2-300 di PT Ganding Toolsindo Purbaningrum, Sanurya Putri; Solih, Edwin Sahrial; Lianny, Indah Kurnia Mahasih; Satiman, Bayu
Journal of Community Services in Sustainability Vol. 3 No. 1 (2025): Journal of Community Services in Sustainability (April 2025)
Publisher : Politeknik STMI Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52330/jocss.v3i1.373

Abstract

Penerapan metode Single Minute Exchange of Dies (SMED) pada mesin press SEYI SN2-300 di PT Ganding Toolsindo bertujuan meningkatkan efisiensi pergantian dies dalam produksi. Tahapan program mencakup analisis proses, sosialisasi, pelatihan, pendampingan, serta evaluasi penerapan SMED. Implementasi menghadapi kendala pada identifikasi aktivitas internal dan eksternal serta adaptasi teknisi terhadap metode baru. Dengan analisis dan pelatihan intensif, beberapa aktivitas internal setup berhasil diubah menjadi eksternal, sehingga waktu setup turun menjadi 29,58 menit dari sebelumnya 35,73 menit. Selain mengurangi downtime, SMED mendukung sistem operasional yang lebih terstruktur, meningkatkan standar kerja, dan kualitas produksi. Evaluasi menunjukkan efektivitas SMED dapat terus ditingkatkan dengan alat bantu tambahan. Implementasi ini tidak hanya meningkatkan efisiensi, tetapi juga membangun budaya kerja disiplin dan berkelanjutan yang mendukung efisiensi waktu, pengurangan biaya, dan peningkatan kualitas produksi.
Co-Authors Abdul Wahid Arohman Sanurya Putri Purbaningrum Satiman , Bayu Satiman, Bayu Solih, Edwin Sahrial