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OPTIMASI STRATEGI TOOLPATH CNC DENGAN GREY RELATIONAL ANALYSIS UNTUK MENINGKATKAN EFISIENSI PEMESINAN Sihmaulana Dwianto; Genarsih, Tunjung; Syaifur Rohman, Ardianto
J-ENSITEC Vol. 11 No. 02 (2025): June 2025
Publisher : Universitas Majalengka

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31949/j-ensitec.v11i02.13808

Abstract

This study aims to optimize CNC toolpath strategies using Grey Relational Analysis (GRA) to enhance machining efficiency. Five toolpath strategies—Zigzag, Constant Overlap Spiral, Parallel Spiral, One Way, and True Spiral—are systematically evaluated based on spindle speed, feed rate, depth of cut, and step over, assessing their impact on machining performance.The machining process is conducted using a 3-axis CNC milling machine equipped with a 10 mm diameter endmill tool. Data collection is performed through Mastercam software, where numerical simulations precede the application of Grey Relational Coefficient (GRC) and Grey Relational Grade (GRG) computations to determine the optimal toolpath strategy.The results indicate that the Zigzag toolpath, configured with a spindle speed of 1300 RPM, feed rate of 700 mm/min, depth of cut of 0.8 mm, and step over of 8 mm, achieves the highest GRG value, signifying superior machining efficiency. Further analysis demonstrates that optimizing toolpath parameters significantly enhances process stability, reduces energy consumption, and shortens production cycle time, contributing to increased productivity in CNC machining operations. These findings provide valuable insights for the manufacturing industry, presenting a data-driven framework for selecting optimal toolpath strategies to improve machining precision, operational cost efficiency, and sustainable production practices.
Pengaruh Variasi Dimple Intake Manifold pada Water Injection System di Mesin 100cc Berbahan Bakar LPG Terhadap Konsumsi Bahan Bakar Spesifik Mulyono, Novangga Adi; Reynaldi Akbar Ali; Sihmaulana Dwianto; Warit Abi Nurazaq
Jurnal Teknik Terapan Vol. 4 No. 1 (2025): April
Publisher : P3M Politeknik Negeri Jember

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Abstract

The number of motorized vehicle users in Indonesia is increasing. Alternative fuels are needed to meet the needs of these motorized vehicles. One of the alternative fuels that can be used is LPG. However, in its application in motorized vehicles, LPG fuel has a weakness, namely that the engine temperature tends to be higher, thus affecting the performance and specific fuel consumption produced. One additional mechanism that can be used to optimize the use of LPG fuel in motorized vehicles is the water injection system. The addition of a water injection system to motorized vehicles is able to maintain the temperature of the combustion chamber, so that it can improve the results of specific fuel consumption. To optimize the use of the water injection system in motorized vehicles, variations in the surface of the intake manifold can be used, namely standard intake, tight dimple and loose dimple. The use of this variation is expected to make the fuel mixture and water injection mix perfectly before entering the combustion chamber. The results of the data collection that have been carried out show that the lowest specific fuel consumption (SFC) is obtained by using a tight dimple intake manifold with water injection with an average value of 0.015882797 kg/HP.hour at an engine speed of 8000 RPM.
REVOLUTIONIZING RENEWABLE ENERGY AN INNOVATIVE DESIGN OF ARCHIMEDES WIND TURBINE INTEGRATED WITH SOLAR PANELS Sihmaulana Dwianto; Ardianto Syaifur Rohman; Tunjung Genarsih; Audha Fitrah Aulina
Scientific Journal of Mechanical Engineering Kinematika Vol 10 No 1 (2025): SJME Kinematika Juni 2025
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v10i1.723

Abstract

This study aims to analyze the structural strength and aerodynamic performance of an Archimedes Screw Wind Turbine (ASWT) integrated with solar panels as a hybrid renewable energy system. The methodology includes static simulations using Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) simulations conducted with Ansys software. The turbine design consists of three spiral blades made of aluminum 6061-T6, with key parameters: an outer diameter of 300 mm, blade length of 137.4 mm, blade thickness of 1.5 mm, and a tilt angle of 65°. Wind loads were applied at speeds ranging from 50–100 m/s from frontal and lateral directions, as well as on the support structure. The static simulation results showed maximum stresses of 19.8 MPa (frontal), 27.67 MPa (lateral), and 2.6 MPa (support), all well below the material’s yield strength of 276 MPa. CFD simulations with a 7 m/s inlet velocity and tip speed ratio (TSR) ranging from 4 to 10 indicated optimal aerodynamic performance at TSR values of 7–8. Efficiency decreased at higher TSR due to solid wall effects and wake vortex formation. Overall, the ASWT-solar panel design is structurally safe and aerodynamically efficient, though further optimization of blade geometry and TSR control is recommended to enhance system performance.