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All Journal Nusantara Hasana Journal Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer
Jusef Saiful
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Agriculture, Biological Sciences & Forestry Humanities Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Mechanical Engineering Nursing

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PENERAPAN METODE FMEA DALAM MANAJEMEN RISIKO K3 UNTUK MENINGKATKAN PRODUKTIVITAS KERJA: STUDI KASUS DI PT. SURI TANI PEMUKA BANYUWANGI Slamet Hariyadi; Muhammad Yusuf; Ainur Rofiq; Jusef Saiful
Nusantara Hasana Journal Vol. 4 No. 12 (2025): Nusantara Hasana Journal, May 2025
Publisher : Yayasan Nusantara Hasana Berdikari

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59003/nhj.v4i12.1447

Abstract

Occupational Safety and Health (OHS) is an important aspect in industrial operations, especially in the fisheries sector which has high risks. This study focuses on the application of the Failure Mode and Effect Analysis (FMEA) method to identify and control work risks at PT. Suri Tani Pemuka Banyuwangi, with the aim of increasing work productivity. This study aims to analyze the effectiveness of the FMEA method in identifying risks and increasing work productivity at PT. Suri Tani Pemuka Banyuwangi. The research method used is a descriptive quantitative approach with a single case study design. Data were collected through observation, interviews, questionnaires, and documentation. The analysis was carried out by calculating the Risk Priority Number (RPN) based on the Severity, Occurrence, and Detection parameters to determine the priority of risk control. The results showed that the aerator machine maintenance activity had the highest RPN, which indicated a significant risk. The implementation of control measures such as the Lock-Out/Tag-Out (LOTO) procedure and OHS training succeeded in reducing work incidents by 58% and increasing harvest productivity by 15%. The conclusion of the research on the application of FMEA at PT. Suri Tani Pemuka Banyuwangi is effective in identifying and controlling work risks, as well as increasing productivity. This success is influenced by management commitment and active worker participation. Recommendations to develop a more integrated OHS management system with technology, such as the use of Smart PPE and data-based monitoring systems. Periodic evaluation of the risk control system is also important to ensure its effectiveness. Continuous training for workers and good collaboration between management and workers must continue to be improved to create a safe and productive work environment.
Value Stream Maintenance Mapping (VSMM) and Root Cause Analysis (RCA) in Enhancing Machine Reliability in the Bottled Water Industry Muhammad Yusuf; Ainur Rofiq; Jusef Saiful
Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer Vol. 5 No. 2 (2025): Juli: Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer
Publisher : Lembaga Pengembangan Kinerja Dosen

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51903/juritek.v5i2.4534

Abstract

Keandalan mesin merupakan faktor krusial dalam industri Air Minum Dalam Kemasan (AMDK) untuk menjaga efisiensi dan kontinuitas produksi. Penelitian ini berfokus pada mesin blow moulding di PT. X Banyuwangi, yang mengalami downtime tinggi akibat pemeliharaan yang kurang efisien. Tujuan penelitian ini adalah mengidentifikasi sumber pemborosan dan meningkatkan keandalan mesin melalui penerapan Value Stream Maintenance Mapping (VSMM) dan Root Cause Analysis (RCA). Metode penelitian meliputi observasi langsung, wawancara terstruktur, dan analisis dokumen downtime serta data produksi. Hasil penelitian menunjukkan bahwa penerapan lean maintenance mampu mengurangi Mean Maintenance Lead Time (MMLT) secara signifikan: pemeliharaan piston dari 211 menjadi 115 menit (reduksi 45%), dan motor dari 131 menjadi 80 menit (reduksi 39%). Identifikasi pemborosan berdasarkan konsep seven waste mengungkap inefisiensi dalam transportasi, waktu tunggu, kesalahan proses, dan persediaan berlebih. Implementasi rekomendasi perbaikan berdasarkan RCA berhasil menurunkan frekuensi gangguan pada part kritis serta meningkatkan realisasi produksi mendekati target bulanan. Sintesis dari temuan ini menunjukkan bahwa kombinasi VSMM dan RCA efektif dalam meningkatkan efisiensi sistem pemeliharaan dan produktivitas operasional. Kesimpulannya, pendekatan lean maintenance yang diterapkan dapat meningkatkan keandalan mesin dan daya saing perusahaan, serta berpotensi diadaptasi pada industri manufaktur lainnya untuk mendukung keberlanjutan operasional.
Co-Authors Ainur Rofiq MUHAMMAD YUSUF Muhammad Yusuf Slamet Hariyadi