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The manufacture and distribution temperature of aluminum molding for plastic beam from waste PP H, Hendra; Putra, Yoga Rahmadi; Septiana, Reski; Hernadewita; Demustila, Harly; Rispandi; Hermiyetti; Rahmayetty
METAL: Jurnal Sistem Mekanik dan Termal Vol. 9 No. 1 (2025): Jurnal Sistem Mekanik dan Termal (METAL)
Publisher : Department of Mechanical Engineering, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/metal.9.1.46-53.2025

Abstract

One method utilized in the production of plastic goods is injection molding. An essential part of the injection molding process is a mold, which is used to create different types of plastic goods in accordance with a preset design. The goal of this study is to create plastic beam molding molds using the EDM and milling production methods and evaluate the molds' form geometry and resilience to temperature. The material's thermal conductivity is 200 W/m.k. due to the properties of the 1060 aluminum alloy. It can be determined that the low mold temperature during the injection process causes plastic products to distort and swell. The results show that the EDM machining technique achieved a frequency of 142.8% and a duty cycle value of 57%. Using barrel temperatures of 1600C and 250°C for temperature resistance tests, the mold was determined to be in rather good condition when exposed to high temperatures. This is demonstrated by the results of testing the shape's geometry, which showed similarity in the product's dimensions with the mold and an increase in the product's dimensions.
The Manufacturing Process of Aluminum Hammer Molding using CNC 3 Axis for Waste Plastic in the Injection Molding Machine H, Hendra; Reski Septiana; Dio Restu Putra Ardhika; Hernadewita; Rahmayetty; Rispandi; Hermiyetti; Gusri Akhyar
METAL: Jurnal Sistem Mekanik dan Termal Vol. 9 No. 2 (2025): Jurnal Sistem Mekanik dan Termal (METAL)
Publisher : Department of Mechanical Engineering, Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/metal.9.2.139-145.2025

Abstract

A process called injection molding involves cooling molten plastic after it has been injected into a mold to create a finished product. Polypropylene (PP) and polyethylene terephthalate (PETE), two basic ingredients used in plastic, are melted into a liquid and then injected into a mold. tests pertaining to the geometry of the molded product's shape and the mold's resistance at 150 °C. The mold material used in this study is aluminum 6061, and the techniques used are modeling and experimentation. The 6061-aluminum material has good temperature resistance and yields dimensional results, thickness, and shape that are almost identical to the design developed based on geometry features, which makes it suitable for use in the plastic injection process, according to the test findings.