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All Journal Journal of Mechanical Engineering, Science, and Innovation Nusantara of Engineering (NOE) Journal of Civil Engineering, Planning, and Design (JCEPD)
Andrianto, Cayo Pungki
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Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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Application of the HIRADC Method for Hazard Risk Mitigation in Steel Pipe Manufacturing Processes Aditya, Wulung; Hadi, Rachmat Yustiawan; Andrianto, Cayo Pungki; Aulady, Mohamad Ferdaus Noor
Journal of Civil Engineering, Planning and Design Vol 4, No 1 (2025): May
Publisher : Faculty of Civil Engeneering and Planning - ITATS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.jcepd.2025.v4i1.7745

Abstract

This study applies the Hazard Identification, Risk Assessment, and Determining Control (HIRADC) method to evaluate occupational health and safety (OHS) risks in the steel pipe manufacturing industry, specifically in machine installation and construction works performed by third-party contractors at PT. XYZ in East Java. These tasks are known for their elevated risk profiles due to limited supervision and differing OHS standards among contractors. The research adopts a qualitative approach through direct observation and interviews, analyzing risks using the ISO 45001:2018-aligned HIRADC framework. A total of 43 hazards were identified and initially categorized into 16 low, 20 medium, and 7 high-risk hazards. Following the implementation of control measures based on the hierarchy of controls (elimination, substitution, engineering, administrative controls, and PPE), risks were significantly reduced to 35 low and 8 medium-risk hazards. The findings highlight the effectiveness of systematic risk management and reinforce the need for continuous improvement in administrative and engineering controls. Regular evaluations are recommended to ensure the sustainability and responsiveness of the OHS system to evolving workplace conditions.
Penerapan ekonomi sirkular dalam pengolahan limbah cair menjadi pupuk daun dan pupuk buah untuk mendukung  industri pupuk berkelanjutan Hadi, Rachmat Yustiawan; Aditya, Wulung; Andrianto, Cayo Pungki; Suhadi, Mohamad Imam; Pramasdeka, Resa Hidayat; Adi, Dimas Bhranta Putera; Hariastuti, Ni Luh Putu
Nusantara of Engineering (NOE) Vol 8 No 02 (2025): Volume 8 Nomor 2 - 2025
Publisher : Universitas Nusantara PGRI Kediri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29407/noe.v8i02.26254

Abstract

Penelitian ini bertujuan untuk mengevaluasi kelayakan penerapan konsep ekonomi sirkular dalam pengolahan limbah cair industri Monosodium Glutamate (MSG) menjadi produk pupuk daun dan pupuk buah sebagai upaya mendukung industri pupuk yang berkelanjutan. Limbah cair yang mengandung unsur hara seperti nitrogen, fosfor, dan kalium dimanfaatkan kembali sebagai bahan baku pupuk cair berbasis organik. Analisis dilakukan terhadap nilai Benefit-Cost Ratio (B/C Ratio), Payback Period (PP), dan Break-Even Point (BEP) dengan pendekatan data keuangan dari produksi PT. ABC pada tahun 2025. Hasil menunjukkan bahwa B/C Ratio untuk pupuk daun mencapai 425% dan pupuk buah 234%, keduanya jauh di atas ambang kelayakan minimum sebesar 100%. Waktu pengembalian modal hanya 0,96 tahun (11,5 bulan), serta nilai BEP tercapai pada 3 liter pupuk daun (Rp 116.000) dan 2 liter pupuk buah (Rp 60.000). Temuan ini membuktikan bahwa pengolahan limbah cair industri menjadi pupuk cair tidak hanya layak secara finansial, tetapi juga mendukung prinsip keberlanjutan dan efisiensi sumber daya dalam kerangka ekonomi sirkular. Oleh karena itu, kegiatan ini direkomendasikan untuk terus dilanjutkan dan dikembangkan
Analysis of Environmental Indicators Eco Management and Audit Scheme (EMAS) to Improve Energy Efficiency Using the Sustainable Overall Throughput Effectiveness (SOTE) Indicator in the Production Department (Case Study: XYZ Company, Pasuruan, East Java) Andrianto, Cayo Pungki; Sasongko, Sukendro Broto
Journal of Mechanical Engineering, Science, and Innovation Vol 6, No 1 (2026): (April)
Publisher : Institut Teknologi Adhi Tama Surabaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.jmesi.2026.v6i1.8656

Abstract

The rapid increase in global energy demand, driven by industrial growth and the challenges of climate change, makes energy efficiency a top priority in the manufacturing sector. Industrial cooling and production processes consume large amounts of electricity and water, contributing to high operational costs and environmental impacts. This research aims to evaluate and improve energy efficiency in a manufacturing production process through the integration of the Sustainable Overall Throughput Effectiveness (SOTE) and Eco-Management and Audit Scheme (EMAS) methods. The research was conducted using a case study approach at XYZ Company, a multinational manufacturer of heat exchangers operating in Indonesia. Electricity and water consumption data for 2024 were analyzed, focusing on a selected production process with high energy intensity. The EMAS framework was used to identify sources of energy and water inefficiency through environmental audits, while SOTE was applied to evaluate production performance by considering availability, performance, quality, and sustainability index parameters. The research results indicate that the integration of SOTE and EMAS can provide a comprehensive and structured approach to identifying energy waste without sacrificing the quality of production output. This study proves that improving energy efficiency can be systematically integrated into operational performance management, thereby supporting the achievement of sustainability targets while increasing productivity. This integrated approach provides a practical reference for manufacturing companies in aligning operational excellence with environmental sustainability.
Co-Authors Adi, Dimas Bhranta Putera Aditya, Wulung Aulady, Mohamad Ferdaus Noor Hadi, Rachmat Yustiawan Ni Luh Putu Hariastuti Pramasdeka, Resa Hidayat Sasongko, Sukendro Broto Suhadi, Mohamad Imam