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All Journal International Journal of Engineering, Technology and Natural Sciences (IJETS) Journal of Engineering, Technology, and Applied Science (JETAS)
Wicaksono, Dimas Priyo
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Agriculture, Biological Sciences & Forestry Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Physics

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Journal : Journal of Engineering, Technology, and Applied Science (JETAS)

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Optimization of Roll Die Cutting Machine Utilization in the Production Fold Carton Packaging Wicaksono, Dimas Priyo; Imam, Saeful; Yamin, Iqbal; Suharto, Nurlita Pratiwi; Sinur, Valeri Vela
Journal of Engineering, Technology, and Applied Science (JETAS) Vol 8 No 1: April 2026
Publisher : Lamintang Education and Training Centre, in collaboration with the International Association of Educators, Scientists, Technologists, and Engineers (IA-ESTE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36079/lamintang.jetas-0801.968

Abstract

Folded carton packaging is commonly used in various industries due to its lightweight, flexible, and environmentally friendly properties. Roll die cutting machines are the primary technology used in mass production because they can achieve cutting Accuracy of up to 99% with only 1,2% material waste at optimal parameters (pressure of 5 bar, speed of 20 m/min, blade sharpness of 0.1 µm). Therefore, this study uses an experimental method to optimize cutting parameters by varying pressure (3-7 bar), speed (10-30 m/min), and blade sharpness (0.1-0.5 µm). The research results show that the use of a blunt blade (0.5 µm) at high pressure (7 bar) can reduce Accuracy by up to 85% and increase Waste by up to 10%. Comparison with flatbed cutting machines reveals the superiority of roll die cutting in terms of production speed (three times faster) and precision (four % higher), despite requiring 50% higher maintenance expenses. The implementation of these optimal parameters in industry is projected to increase productivity by up to 30% while reducing material waste by up to 40%, provided that routine blade maintenance is performed every 5,000 cutting cycles. These findings offer significant technical recommendations for improving the efficiency of folding carton packaging production.
Co-Authors Aristanti, Khairunnisa Novi Purnama Sari Saeful Imam, Saeful Sinur, Valeri Vela Slamet, Sesar Chairudin Suharto, Nurlita Pratiwi Yamin, Iqbal