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All Journal Jurnal ABDINUS : Jurnal Pengabdian Nusantara Journal of Integrated System
Suwandi, Nadia Natalia
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Computer Science & IT Economics, Econometrics & Finance Education Engineering Environmental Science Industrial & Manufacturing Engineering

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Penerapan Lean Manufacturing dengan Metode Value Stream Mapping untuk Mengurangi Cycle Time pada Bagian Perakitan Spring Mattress di PT X Suwandi, Nadia Natalia; Suhada, Kartika
Journal of Integrated System Vol. 7 No. 2 (2024): Journal of Integrated System Vol. 7 No. 2 (December 2024)
Publisher : Universitas Kristen Maranatha

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28932/jis.v7i2.8694

Abstract

PT X adalah perusahaan manufaktur yang memproduksi spring mattress. Permasalahan yang dihadapi perusahaan saat ini adalah perusahaan berkeinginan untuk meningkatkan produktivitas lini produksi perakitan spring mattress dengan cara mengurangi cycle time. Perusahaan berkeinginan pula untuk mencapai target produksi sebesar 2.241 unit/periode. Berdasarkan hasil pengukuran, kapasitas efektif perakitan spring mattress sebesar 2.019 unit/periode dan cycle time sebesar 1.928,32 detik dengan persentase waste transportation sebesar 3,03%, waste waiting time sebesar 19,62%, serta waste overprocessing dan defect sebesar 3,45%. Metode value stream mapping digunakan untuk mengidentifikasi waste yang terjadi pada proses produksi berdasarkan process activity mapping. Penerapan penggunaan alat Material Handling (MH), pengawasan dan pelatihan Standard Operating Procedures (SOP), serta line balancing dapat menghasilkan peningkatan kapasitas efektif perakitan spring mattress menjadi 2.281 unit/periode, sehingga target produksi (2.241 unit/periode) dapat tercapai, bahkan melebihi. Hal ini terjadi akibat penurunan cycle time menjadi sebesar 1.854,17 detik dengan persentase waste transportation sebesar 2,74%, waste waiting time sebesar 10,92%, serta waste overprocessing dan defect sebesar 0%. Dengan berkurangnya cycle time dan meningkatnya kapasitas produksi, PT X dapat meningkatkan produktivitas secara signifikan, tanpa perlu investasi besar dalam fasilitas produksi baru.
Konsultasi dan Pelatihan Penerapan Kaizen pada Lantai Produksi untuk Meningkatkan Kinerja di PT Kahatex, Bandung Leony, Florence; Arisandhy, Vivi; Suhada, Kartika; Suhandi, Victor; Heryanto, Rainisa Maini; Liputra, David Try; Santoso, Warren Evander; Suwandi, Nadia Natalia; Banjarnahor, Dedi Marcell; Manuela, Rheakova Sarita; Paganta, Dioren Tri
Jurnal ABDINUS : Jurnal Pengabdian Nusantara Vol 10 No 1 (2026): Volume 10 Nomor 1 Tahun 2026
Publisher : Universitas Nusantara PGRI Kediri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29407/ja.v10i1.23766

Abstract

PT Kahatex is a textile company that has implemented the Kaizen concept in its production process. However, in practice, partners still encounter obstacles, namely in terms of the participation of all employees in making changes and determining the right methods that are in line with the Kaizen philosophy in solving problems on the production floor. This community service activity in the form of training was carried out to provide understanding and direction to partners regarding real examples of the application of easy-to-do methods on the production floor in relation to continuous improvement. The community service activity was carried out from January 8 to 26, 2024, which consisted of the preparation and implementation stages of the training. The community service team consisted of 6 lecturers and 5 students, while the training participants consisted of 20 PT Kahatex employees. The result of this training activity was an increase in the percentage of participants who fully understand the Kaizen material and the benefits of its application as well as 5W1H and examples of its application, from initially between 15% - 25% to between 60% - 75%.
Co-Authors Banjarnahor, Dedi Marcell David Try Liputra Florence Leony, Florence Kartika Suhada Manuela, Rheakova Sarita Paganta, Dioren Tri Rainisa Maini Heryanto Santoso, Warren Evander Vivi Arisandhy