Umar, Yandi
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The Effect of Lean Green Management System and Waste Reduction Technique on Lean Green Business Results in the Automotive Manufacturing Industry Ermawati, Eli; Anggarini, Farida Rahma; Khanza, Miranda; Restiyono, Paran; Umar, Yandi; Prabowo, Herry Agung
Proceeding Mercu Buana Conference on Industrial Engineering Vol 5 (2023): LEAN AND GREEN FOR SUSTAINABILITY DEVELOPMENT GOALS IN THE I4.0 ERA
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/MBCIE.2023.030

Abstract

There was rapid growth in the automotive manufacturing industry as evidenced by the current increasing number of different variations of vehicles in society. This advancement requires industry players to compete effectively by optimizing their performance to achieve production capacity and gain adequate market share. This study aims to map and describe the current conditions of Lean Green Management System (LGMS) and Lean Green Waste Reduction Technique (LGWRT) implementation in the automotive manufacturing industry in Indonesia as well as to find the best model for implementing TPM and LGMS.Lean Green Management System (LGMS) and Lean Green Waste Reduction Technique (LGWRT) are the concepts associated with streamlining the activities usually conducted by companies in the manufacturing and service sectors. Therefore, this research focuses on evaluating the influence of implementing these concepts on the Lean Green Business Results of the automotive manufacturing industry. This was achieved through a multivariate statistical analysis applied to explain the harmonious continuity between the indicator and latent variables directly observed using SEM-PLS. The results showed that the application of LGMS and LGWRT has a significant and positive effect on Lean Green Business Results (LGBR) with 97.5% while the remaining 2,5% was linked to other variables. This means LGBR has been fully accepted
Analisis Maintenance Gas Compressor dengan Integrasi Total Produktive Maintenance (TPM) dan Reliability Centered Maintenance (RCM) di Gas Plant Umar, Yandi; Purba, Humiras Hardi; Prabowo, Herry Agung
JISI: Jurnal Integrasi Sistem Industri Vol. 13 No. 1 (2026): JISI UMJ
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.13.1.137-154

Abstract

Gas compressor package merupakan salah satu peralatan utama dan vital, yang beroperasi 24 jam non-stop didalam gas plant. Untuk itu dibutuhkan keandalan (Reliability), ketersediaan (Availability), dan keselamatan (Safety) peralatan serta fasilitas menjadi hal yang terpenting dalam pengoperasiannya. Namum sering dihadapi dilapangan, tingginya tingkat kerusakan menyebabkan downtime serta berdampak langsung pada proses produksi dan biaya perawatan. Disebabkan kegagalan mekanis karena kurang optimalnya kegiatan pemeliharaan dan perencanaan perawatan yang diterapkan. Diperlukan penerapan pemeliharaan dan perawatan peralatan dengan metode Total Productive Maintenance (TPM) untuk mendorong partisipasi operator dalam kegiatan pemeliharaan rutin, sedangkan Reliability Centered Maintenance (RCM) berguna untuk menetapkan startegi kebijakan perawtan berbasis resiko dan fungsi krisis. Pada penelitian ini, data dikumpulkan dari histori kerusakan yang terjadi pada gas compressor package, dilakukan analisis menggunakan Failure Mode and Effect Analysis (FMEA), Fishbone dan perhitungan Overall Equipment Effectiveness (OEE), serta evaluasi keandalan sistem. Hasil penelitian menunjukkan nilai OEE sebesar 73,08%, masih jauh dibawah standart JIPM sebesar 85% pada priode September 2023 – Oktober 2024. Nilai tersebut merupakan perkalian dari tiga komponen utama: Availability yang mencapai 75,84%, Performance sebesar 96,35%, dan Quality 100%. Nilai Availability yang rendah dari target 95%, memberikan citra buruk untuk Perusahaan.