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Erosion Behavior of SKD11 Tool Steel Under Different Impact Angles and Particle Velocities: A Finite Element Analysis Study Deva Ihsan Khoirunas; Purba, Riki Hendra; Situmorang, Riky Stepanus; James Julian; Fitri Wahyuni; Elvi Armadani; Fathin Muhammad Mardhudhu
DINAMIS Vol. 13 No. 2 (2025): Dinamis : In Press
Publisher : Talenta Publisher

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Abstract

The study utilizes the Single Particle Finite Element Analysis (FEA) method with a Cowper-Symonds Strain Rate Material Model to understand the response of SKD11 tool steel to erosion under varying impact angles and velocities. In this study, SiO₂ particles measuring 0.7 mm in diameter were selected as the erodent, while the target material, SKD11, was sized at 1x1x0,5 mm. The impact angle was varied at 30, 60, and 90 degrees, and the impact velocity was set at 25 and 50 m/s. The simulation results show that SKD11 performs best at lower impact angles. It was observed that as the impact angle increases, the erosion also increases significantly, particularly at 60 degrees. Different impact angles also resulted in different erosion mechanisms on the material's surface. The impact velocity further contributed to an increase in erosion, with material failure and material reduction occurring at 50 m/s.
Effect of Anadara Granosa Shell Volume Fraction on Erosive Wear and Hardness Behaviour of Al 6061 Metal Matrix Composites Purba, Riki Hendra; Aldi Raditya Adriansyah; James Julian; Fitri Wahyuni; Elvi Armadani; Fathin Muhammad Mardhudhu
R.E.M. (Rekayasa Energi Manufaktur) Jurnal Vol 11 No 1 (2026): In Progress
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/r.e.m.v11i1.1795

Abstract

Despite the favorable mechanical properties of Anadara Granosa Shell (AGS), particularly hardness, its influence on the wear resistance of Metal Matrix Composites (MMCs) remains insufficiently explored. Therefore, this study aims to investigate the potential of AGS waste as an eco-friendly reinforcement for Al6061 alloy. Composites were fabricated with 0 wt%, 5 wt%, 10 wt%, and 15 wt% AGS addition. Wear behavior of each specimen was evaluated using sandblast with SiO2 as the erodent particles. The investigation also involved the microstructure and wear mechanism observation using optical microscope and Scanning Electron Microscopy (SEM). In addition, the hardness of each material measurement using Vickers hardness test was included to obtain a comprehensive insight. The results shows that the AGS reinforcement was evenly distributed within the matrix, though a minor presence of voids was observed. The hardness of specimens exhibited a consistent increase proportional to the AGS content. Interestingly, the erosion rate showed no significant difference between the 0 wt% and 5 wt% AGS additions, but drastically increased with 10 wt% and 15 wt% reinforcement. This suggests that hardness is not the primary factor governing the erosion behavior in these composites. Analysis of the worn surfaces revealed a prevalent wear mechanism: reinforcement particle peel-out, which became more severe at 10 wt% and 15 wt% AGS concentrations. Conversely, the unreinforced (0 wt%) Al 6061 alloy displayed ripple formation, indicating a plastic deformation mechanism typical of a ductile material. Therefore, this study highlights the critical importance of considering the wear mechanism, specifically the susceptibility to particle pull-out, when evaluating the erosive wear behavior of Al6061 MMCs reinforced with Anadara Granosa Shell waste.