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Hutasoit, Meika Clara Nauli
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Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Decision Sciences, Operations Research & Management Environmental Science Industrial & Manufacturing Engineering

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Penurunan Defect Leakage Sikat Gigi Elektrik Dengan Six Sigma Dmaic (Studi Kasus PT. PIB) Hutasoit, Meika Clara Nauli; Irwan, Hery; Sumarya, Edi
Jurnal Manajemen Rekayasa dan Inovasi Bisnis Vol. 4 No. 2 (2026): FEBRUARI 2026
Publisher : LPPM-ITEBA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62375/jmrib.v4i2.827

Abstract

This paper condenses a Six Sigma DMAIC project implemented in an electric toothbrush assembly line at PT PIB, Batam. Baseline January–September 2025 records 967,700 units with 36,281 defects; leakage contributes ≈60% (21,774 units) and becomes the CTQ. Using Pareto, SIPOC, P-Chart, and fishbone, root causes were traced to unstable air pressure at the leakage tester, rubber-seal mismatch, missing controlled oiling at top-seal assembly, and operator variation. Post-implementation (Oct–Dec 2025) DPMO fell from ≈5,356 ppm (≈4σ) to ≈200 ppm (≈5σ), P-Chart points stayed in-control. These results demonstrate DMAIC effectiveness to reduce leakage defects and stabilize process capability.
Penurunan Defect Leakage Sikat Gigi Elektrik Dengan Six Sigma Dmaic (Studi Kasus PT. PIB) Hutasoit, Meika Clara Nauli; Irwan, Hery; Sumarya, Edi
Jurnal Manajemen Rekayasa dan Inovasi Bisnis Vol. 4 No. 2 (2026): FEBRUARI 2026
Publisher : LPPM-ITEBA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62375/jmrib.v4i2.827

Abstract

This paper condenses a Six Sigma DMAIC project implemented in an electric toothbrush assembly line at PT PIB, Batam. Baseline January–September 2025 records 967,700 units with 36,281 defects; leakage contributes ≈60% (21,774 units) and becomes the CTQ. Using Pareto, SIPOC, P-Chart, and fishbone, root causes were traced to unstable air pressure at the leakage tester, rubber-seal mismatch, missing controlled oiling at top-seal assembly, and operator variation. Post-implementation (Oct–Dec 2025) DPMO fell from ≈5,356 ppm (≈4σ) to ≈200 ppm (≈5σ), P-Chart points stayed in-control. These results demonstrate DMAIC effectiveness to reduce leakage defects and stabilize process capability.
Co-Authors Hery Irwan Sumarya, Edi