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All Journal Jurnal Manajemen Rekayasa dan Inovasi Bisnis
Hutasoit, Meika Clara Nauli
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Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Decision Sciences, Operations Research & Management Environmental Science Industrial & Manufacturing Engineering

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Penurunan Defect Leakage Sikat Gigi Elektrik Dengan Six Sigma Dmaic (Studi Kasus PT. PIB) Hutasoit, Meika Clara Nauli; Irwan, Hery; Sumarya, Edi
Jurnal Manajemen Rekayasa dan Inovasi Bisnis Vol. 4 No. 2 (2026): FEBRUARI 2026
Publisher : LPPM-ITEBA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62375/jmrib.v4i2.827

Abstract

This paper condenses a Six Sigma DMAIC project implemented in an electric toothbrush assembly line at PT PIB, Batam. Baseline January–September 2025 records 967,700 units with 36,281 defects; leakage contributes ≈60% (21,774 units) and becomes the CTQ. Using Pareto, SIPOC, P-Chart, and fishbone, root causes were traced to unstable air pressure at the leakage tester, rubber-seal mismatch, missing controlled oiling at top-seal assembly, and operator variation. Post-implementation (Oct–Dec 2025) DPMO fell from ≈5,356 ppm (≈4σ) to ≈200 ppm (≈5σ), P-Chart points stayed in-control. These results demonstrate DMAIC effectiveness to reduce leakage defects and stabilize process capability.
Co-Authors Hery Irwan Sumarya, Edi