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Work System Improvement in the Production Process Station Area PT SMS Using Macro Ergonomics and Design (MEAD) to Increase Productivity Heri Setiawan; Sani Susanto; Micheline Rinamurti; Achmad Alfian; Yohanes Dicka Pratama; Dominikus Budiarto
Jurnal Improsci Vol 3 No 2 (2025): Vol 3 No 2 October 2025
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v3i2.939

Abstract

Background. PT SMS produces bottled drinking water (amdk) in gallons and cups with Vit and Forme brands for gallon packaging and Airnes, Forma, and OK Oce brands in cup packaging. In identifying the problem at PT SMS, it was found that the work system is not well-designed and lacks ergonomics at several workstations, which has an impact on achieving less than optimal daily productivity. The output per work shift set by the company is 2,100 gallons and 3,150 boxes for cup packaging, but in fact, it can only produce approximately 2,050 gallons and 3,000 boxes. Aim. Analyze the factors that cause the work system to be less effective and less ergonomic. The formulation of work system factors encompasses physical work environment factors, equipment, infrastructure, machinery, workload factors, and organisational factors. Methods. The Macro Ergonomic Analysis and Design (MEAD) method is used to identify factors that affect the work system and then implement improvements and design changes based on the identified factors. Results. Physical work environment factors and organisational factors are problems within the work system at PT SMS, as the workspace designated for the production workflow lacks ergonomic support for employees' postures while working, and task management is inadequate. The machinery has not been crafted based on the anthropometric measurements of the workers. Oversight is absent for the work being done, and the standard time required for the production process has yet to be established. So that it increases productivity per work shift at PT. SMS is not optimal and experiences over time. Conclusions. Redesign of physical work environment facilities, scheduling of rest periods, and organisational factors through supervision from PT SMS resulted in output per shift meeting the standards set by the company.. Implication. The application of MEAD can identify factors that cause suboptimal productivity. Redesigning ergonomic physical work environment facilities, scheduling rest periods, and supervisory organisational factors within the company have an impact on optimising productivity, as measured by the output per shift set by the company
Designing Ergonomic Work Aids to Improve Worker Productivity in Spring Mattress Manufacturing at PT Rentang Buana Niagamakmur Steven Lias; Daniel Kurniawan; David Lihan; Andrean Gunawan; Thedy Yogasara; Sani Susanto
Jurnal Improsci Vol 3 No 4 (2026): Vol 3 No 4 February 2026
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v3i4.1085

Abstract

Background. PT Rentang Buana Niagamakmur is a spring mattress manufacturing company that faces a decrease in productivity due to worker discomfort and ergonomically suboptimal working postures Purpose. This study aims to identify the causes of workers' physical discomfort in the production process and design work aids that can improve comfort and productivity. Method. The research process began with data collection through observation and interviews to understand the activities of workers at the production station. The Nordic Body Map (NBM) was employed to identify workers’ musculoskeletal complaints, while Rapid Entire Body Assessment (REBA) was applied to evaluate ergonomic risk levels. Results. Based on the results of the analysis, the design of work aids was carried out using an ergonomic approach that suits the needs of workers at fabric measurement and foam cutting stations. Evaluation of the effectiveness of the aids was carried out by comparing REBA scores before and after the use of the aids. Conclusion. The results showed that the main physical complaints of workers were identified in the right wrist, waist, and calf. The design of work aids at the fabric measuring station lowered the REBA score from 11 to 3 (low risk), while the aids at the foam cutting station reduced the score from 7 to 3 (low risk). Implementation. The proposed work aids were shown to significantly reduce physical discomfort and improve productivity at both workstations.
Ergonomic Integration in Community-Based Waste Management Systems: A Case Study of a Joyful Integrated Farming System Heri Setiawan; Sani Susanto
Jurnal Improsci Vol 3 No 5 (2026): Vol 3 No 5 April 2026
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v3i5.1128

Abstract

Background, Manual waste management remains prevalent in community-based systems, particularly in developing countries, where limited mechanization and informal work practices elevate ergonomic risks. Despite the growing adoption of circular economy principles, ergonomic integration within waste management, especially in integrated farming systems, remains underexplored. Aim: This study investigates the application of ergonomic principles in the Joyful Integrated Farming System (J-IFS), a community- based model integrating waste sorting, composting, and agricultural production. Methods: A before-and-after ergonomic intervention design was implemented, combining anthropometric analysis, Rapid Entire Body Assessment (REBA), Nordic Body Map (NBM), time-motion study, and productivity measurement. Ergonomic interventions included workstation redesign based on worker anthropometry, improved manual handling tools, task rotation, and optimized work-rest cycles Results: The results show a 38% reduction in ergonomic risk levels, a 42% decrease in musculoskeletal discomfort, and a 27% improvement in operational productivity. Conclusions: The findings demonstrate that ergonomic integration not only reduces occupational health risks but also enhances work efficiency and system reliability. Implication. This study contributes empirical evidence supporting ergonomics as a strategic enabler of sustainable, labor-intensive waste management systems and extends applied ergonomics into the domain of circular, community-based operations.