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Analysis of Broken Piston Rings in the Auxiliary Engine of the MV Fatime: Analisis Patahnya Ring Piston Auxiliary Engine di Kapal MV. Fatime Suyuti; Musriady; Arifuddin Danduru; Darwis
JURNAL VENUS Vol. 13 No. 1 (2025): Maret
Publisher : PIP Makassar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.48192/vns.v13i1.744

Abstract

The auxiliary engines that drive a ship’s generators must operate reliably, and their piston rings are critical for maintaining compression and preventing the leakage of combustion gases. This study identifies the causes of the piston ring damage in an auxiliary engine of the MV Fatime and the measures taken to repair it and prevent recurrence. A descriptive qualitative design was used, with data collected through observation, interviews with engineers and crew, and technical documentation, including engine operating records, during the authors’ sea practice. On 14 January 2024, during a voyage from China to Brunei, the auxiliary engine stopped, and the Third Engineer found the piston of cylinder No. 3 sticking. Dismantling revealed a broken compression ring and a worn and corroded oil ring. The operating records showed that, compared with the normal condition, the exhaust gas temperature of cylinder No. 3 fell progressively from 325 °C to 265 °C over 24 hours and the engine speed fell from 714 to 660 rpm, while the other cylinders remained at about 328–332 °C; after repair, cylinder No. 3 returned to 328–331 °C and the speed to 719–720 rpm. The damage was attributed mainly to exceeded running hours and inadequate lubrication, with cooling problems and contaminated intake air as possible contributing factors. The broken rings were replaced and the cylinder head and piston were cleaned. Lubricating oil changes according to the maker’s schedule, monitoring of running hours and of individual cylinder exhaust temperatures, and regular measurement of ring clearances are recommended.
Analisis menurunnya produksi udara pada main air compressor si atas Kapal Mt Sc Gold Ocean Orion Mantong Tandilolo; Tony Santiko; Darwis
Journal Marine Inside Vol. 7 No. 2 (2025)
Publisher : Politeknik Pelayaran Banten

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62391/ejmi.v7i2.165

Abstract

Main air compressor merupakan salah satu permesinan bantu yang sangat vital dalam operasional kapal karena berfungsi menyediakan udara bertekanan tinggi untuk proses starting engine dan pengoperasian sistem pneumatik. Penurunan kinerja main air compressor dapat berdampak langsung pada keandalan mesin induk, keselamatan pelayaran, serta kelancaran operasional kapal. Penelitian ini bertujuan untuk menganalisis penyebab utama penurunan kinerja main air compressor di atas kapal MT SC Gold Ocean serta merumuskan langkah perawatan yang tepat berdasarkan kondisi aktual di lapangan. Penelitian ini menggunakan pendekatan mix-method dengan mengombinasikan data kuantitatif dan kualitatif yang diperoleh melalui observasi langsung selama praktik laut, analisis data operasional kompresor, wawancara dengan awak mesin, serta studi literatur. Metode USG (Urgency, Seriousness, and Growth) digunakan untuk menentukan prioritas permasalahan yang paling berpengaruh terhadap penurunan kinerja kompresor. Hasil penelitian menunjukkan bahwa penyebab utama penurunan kinerja main air compressor adalah kerusakan pada suction valve dan delivery valve, serta patahnya piston ring. Kerusakan tersebut dipicu oleh keterlambatan penggantian komponen berdasarkan jam operasi, penumpukan kerak pada katup, serta sistem pelumasan yang tidak optimal. Kondisi ini menyebabkan kebocoran udara, menurunnya tekanan kerja, dan meningkatnya waktu pengisian botol angin. Penelitian ini menegaskan pentingnya penerapan Planned Maintenance System (PMS) secara konsisten sesuai buku manual untuk menjaga keandalan main air compressor. Hasil penelitian diharapkan dapat menjadi referensi praktis bagi perwira mesin dan awak kamar mesin dalam meningkatkan efektivitas perawatan serta mencegah terulangnya kegagalan serupa pada sistem pneumatik kapal. The main air compressor is one of the most critical auxiliary machinery systems on board a vessel, as it supplies high-pressure air required for engine starting and pneumatic system operation. Performance degradation of the main air compressor may directly affect main engine reliability, navigational safety, and overall ship operations. This study aims to analyze the primary causes of performance degradation of the main air compressor on board MT SC Gold Ocean and to propose appropriate maintenance measures based on actual operational conditions. This research employs a mixed-method approach by integrating quantitative and qualitative data obtained from direct onboard observations during sea practice, analysis of compressor operational data, interviews with engine crew, and literature review. The USG (Urgency, Seriousness, and Growth) method is applied to prioritize the most critical factors contributing to compressor performance degradation. The results indicate that the main causes of performance degradation are damage to the suction valve and delivery valve, as well as fractured piston rings. These failures are primarily caused by delayed component replacement based on operating hours, scale deposits on valves, and inadequate lubrication systems. Such conditions lead to air leakage, reduced working pressure, and increased air bottle charging time. This study highlights the importance of consistent implementation of the Planned Maintenance System (PMS) in accordance with the manufacturer’s manual to maintain the reliability of the main air compressor. The findings are expected to serve as a practical reference for marine engineers and engine room personnel in improving maintenance effectiveness and preventing similar failures in ship pneumatic systems.