Jurnal Teknologi dan Rekayasa Alat Berat (JTRAB)
Vol 2 No 1 (2025): JTRAB Volume 2, No 1, 2025

Analisis Kegagalan Material Patahnya Coil Spring pada Track Adjuster Excavator PC 78

Leo Adi Saputra (Unknown)
Santoso, Nugroho (Unknown)
Setyana, Lilik Dwi (Unknown)
Basuki, Budi (Unknown)



Article Info

Publish Date
28 Feb 2025

Abstract

One of the critical components of an excavator's undercarriage is the coil spring, which frequently breaks due to extreme working conditions, lack of routine maintenance, and material defects. This coil spring failure often occurs in the PC 78 excavator unit. The resolution of this issue requires an undetermined period of time. This problem can lead to decreased and suboptimal excavator productivity. The objective of this study is to identify the causes of coil spring fractures, evaluate its mechanical strength, and determine the type of material used. The methods applied include chemical composition analysis, microstructure examination, hardness testing, and impact testing. Visual observations indicate that the coil spring failure is caused by material fatigue, crack initiation, propagation, and final fracture characterized by beach marks and striations. Chemical composition analysis reveals the dominance of iron (Fe), carbon (C), chromium (Cr), and manganese (Mn), classifying the material as AISI 51xx steel. Microstructural examination shows a dominance of bainite, which contributes to the material's hardness. Vickers hardness testing indicates high hardness values consistent with the observed microstructure. Impact testing results suggest that the fractured specimen exhibits ductile behavior.

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Journal Info

Abbrev

jtrab

Publisher

Subject

Automotive Engineering Control & Systems Engineering Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

Jurnal Teknologi dan Rekayasa Alat Berat (Journal of Heavy Equipment Technology and Engineering) is a scientific publication journal in the field of management and maintenance of heavy equipments published by the Department of Mechanical Engineering, Vocational College, Gadjah Mada University. ...