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All Journal Jurnal Teknologi Jurnal Pengabdian Kepada Masyarakat (Indonesian Journal of Community Engagement) Jurnal Teknik Mesin Indonesia Infotekmesin Jurnal Engine: Energi, Manufaktur, dan Material Jurnal Pengabdian dan Pengembangan Masyarakat Jurnal Mekanik Terapan Journal of Mechanical Design and Testing (JMDT) Jurnal Teknologi dan Rekayasa Alat Berat (JTRAB)
Budi Basuki
Departemen Teknik Mesin, Sekolah Vokasi, Universitas Gadjah Mada
Aerospace Engineering Humanities Automotive Engineering Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Library & Information Science Materials Science & Nanotechnology Mechanical Engineering

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PENGARUH METODE MINIMUM LUBRICATION KEAUSAN PAHAT DAN KEKASARAN PERMUKAAN BENDA KERJA AISI 4340 Basuki, Budi
Jurnal Teknologi Vol 7 No 2 (2014): Jurnal Teknologi
Publisher : Jurnal Teknologi, Fakultas Teknologi Industri, Institut Sains & Teknologi AKPRIND Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Saat ini telah dikembangkan teknik pendinginan yang baru yaitu Minimum Quantity Lubrication (MQL), dimana 50-500 ml/jam lubricant disemprotkan ke arah sisi kontak antara pahat dengan benda kerja. Keberadaan lubricant sebagai pelumas dapat mengurangi gaya gesek antara pahat dengan benda kerja, sehingga umur pahat dapat diperpanjang. Pada penelitian ini akan dikembangkan teknik lubrikasi minimal yaitu dengan metode tetesan. Penelitian ini menggunakan empat metode pendinginan pahat yaitu: wet, dry, MQL, dan tetesan. Ester oil digunakan sebagai media lubrikasi pada penelitian ini. Pengujian menggunakan mesin Lathe CNC Denford Cyclone P, dengan insert carbide PLANSEE TIZIT DCMT 11T304 EN-SM. Nosel diarahkan pada sisi flank pahat bubut. Selama pembubutan dilakukan perekaman foto flank wear (VB). Pembubutan dilakukan hingga tercapai lebar flank wear 0.3 mm. Hasil dari pengujian ini menunjukkan teknik tetesan dapat meningkatkan umur pahat dan memperbaiki kekasaran permukaan benda kerja dibandingkan teknik wet ataupun dry. Teknik tetesan dalam hal umur pahat masih di bawah teknik MQL, tetapi teknik tetesan ini lebih sederhana jika dibanding teknik MQL, karena tidak memerlukan kompresor sebagai penyalur lubricant bertekanan.
Pembuatan Training Kit Pneumatik untuk SMKN I Ngawen Kabupaten Gunungkidul Budi Basuki
Jurnal Pengabdian dan Pengembangan Masyarakat Vol 1, No 1 (2018): MAY
Publisher : Pengabdian dan Pengembangan Masyarakat Sekolah Vokasi UGM

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jp2m.41002

Abstract

Community Service Activities (PKM) of Department of Mechanical Engineering (DTM), Vocational College, Universitas Gadjah Mada 2015 is entitled the development of pneumatic training kit for SMK N I Ngawen, Gunungkidul Regency. The school located in Jono Hamlet, Tancep Village, Ngawen District, Gunungkidul Regency, has a land area of 15,300 m2. There are four competency expertise held in this school, namely: Light Vehicle Technique, Heavy Equipment, Computer and Network Engineering, and Batik Clothing. SMK N I Ngawen and Vocational College (in this case Mechanical Engineering Department as a PKM team directly involved) have established cooperation in the field of heavy equipment education. SMK N I Ngawen actively has planning and effort of developing PLC control technique as a tool of practice to support the competence of machine expertise. After conducting surveys and coordination with the Principal and its staff, the PLC's control engineering development activities are planned to include scheduling, coordination of PLC training for educator staff, procurement of PLC units, the creation of pneumatic training kit simulators and completeness, the administration of activities and technical details . The procurement of PLC control techniques and pneumatic training kits was successfully carried out for 6 (six) months smoothly from April to October 2015. This activity was conducted on campus of DTM SV - UGM and in SMK N I Ngawen. Implementation of this training kit was conducted by PKM team and education staffs of SMK N I Ngawen Gunungkidul. The preparation of pneumatic training kits begins with the purchase and preparation of training components to the preparation of layouts and testing of training kits. The delivery of pneumatic training kits was done after the teaching staffs of SMK N I Ngawen Gunungkidul attended training kit training.
Elastic Recovery Permukaan UHMWPE Berpasangan dengan Baja Tahan Karat 316L, Kobalt Khrom dan Titanium Budi Basuki; Andhi Akhmad Ismail
Jurnal Engine: Energi, Manufaktur, dan Material Vol 3, No 2 (2019)
Publisher : Proklamasi 45 University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30588/jeemm.v3i2.587

Abstract

Ultra High Molecular Weight Polyethylene (UHMWPE) is a biomedical polymer applied for orthopedic as hip, knee, ankle and lumbar disc implants. The use of this material is common as a joint component paired with metallic biomaterials such as 316L stainless steel (SS 316L), cobalt chrome alloy (CoCr) dan titanium. This application has a wear problem. UHMWPE implants are commonly made with machining processes, i.e. lathe and milling. The effect of machining is the surface roughness of implant products. Polymer highly elastic in which would induce the deformation of surface asperities during loading and unloading. This phenomenon is determined with a parameter called elastic recovery. The magnitude of elastic recovery relates to the wear of the polymer. This research numerically investigated the effect of metallic biomaterial types on the UHMWPE elastic recoveries. Those metals are CoCr, SS 316L, and titanium. Two-dimensional surface asperity models were loaded with physiological gait loads of hip and knee. Results from computational works showed an insignificant difference of UHMWPE elastic recoveries penetrated by the studied metals. Elastic recovery due to SS 316L with knee gait load is 55.19%, equal to CoCr while other results due to titanium are slightly higher, 55.224%. The difference for all metals is only 0.06 %. Contact pressures are also equal, 38.96 MPa (CoCr), 38.98 MPa (316L and titanium).
Creating Portable Hygiene Hand Washer Stations as an Effort to Prevent COVID-19 Transmission Dina Fitriana Rosyada; Dian Herawati; Amalia Ula Hazhiyah; Budi Basuki; Harjono Harjono; Rita Dian Pratiwi; Uswatun Khasanah
Jurnal Pengabdian kepada Masyarakat (Indonesian Journal of Community Engagement) Vol 8, No 3 (2022)
Publisher : Direktorat Pengabdian kepada Masyarakat Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (390.178 KB) | DOI: 10.22146/jpkm.61633

Abstract

Currently, there is an outbreak of a new infectious disease in Indonesia, namely coronavirus disease 2019 (COVID-19). This disease is spread quickly through close contact and droplets expelled when coughing, sneezing, talking, or contacting contaminated surfaces. Some effective methods include always wearing a mask outside the house, maintaining a distance of at least 2 meters when interacting with people, and diligently washing hands with soap for at least 20 seconds. The community service program aimed to make portable and hygienic handwashing stations as a form of participation in preventing the spread of COVID-19 in the community. The station is easy to move, and users do not need totouch the faucet and soap dispenser. The user only needs to step on the foot pedal to open the faucet and soap dispenser. Viruses, bacteria, or germs can stick to the handle, and the touchless faucet will minimize contact. This station is expected to prevent the transmission of COVID-19. This community service program was carried out in Gunungkidul Regency, Special Region of Yogyakarta and supported by partners such as, Nglipar I, Ponjong, Tepus 1 and 2, Patuk 1 and 2, Semin 2, Panggang 1 dan 2, Gedangsari 2, and Girisubo Community Health Center. The distribution of the station ran smoothly, and it could be used properly. The Community Health Centers were helped with this program.
Hubungan Antara Produktifitas Pemesinan dan Kualitas Permukaan Bahan UHMWPE Hasil Bubut Silindris dengan Mesin CNC Budi Basuki; Ignatius Aris Hendaryanto; Benidiktus Tulung Prayoga; Handoko Handoko
Jurnal Engine: Energi, Manufaktur, dan Material Vol 7, No 1 (2023)
Publisher : Proklamasi 45 University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30588/jeemm.v7i1.1461

Abstract

UHMWPE (Ultra High Molecular Weight Polyethylene) is a unique polyethylene material widely used in biomedical applications as a bearing material for human body joint implants. The production of these UHMWPE implant components is still commonly performed with machine tools. Operation of these machines requires specific setting machining parameters in order to produce good UHMWPE surface quality without sacrificing the production cost. This research aims to find the relationship between cylindrical lathe machining productivity parameter, MRR (Material Removal Rate), and surface quality of the produced UHMWPE implant. MRR is directly related to production costs. The research was conducted by turning the UHMWPE at five feed rate variations between 0.025 to 0.2 mm/rev. and two depth of cut variations, 0.05 mm, and 0.1 mm, with a cutting speed of 150 m / minute. The test used a Denford FANUC CNC lathe machine with a cemented carbide cutting tool. Product quality was determined by measuring the topography or surface roughness of the material. Results show that the surface quality is inversely related to MRR. This problem can be solved by adjusting the depth of the cut. High productivity can be obtained by cutting thicker material. The difference in the surface quality of the cylindrical lathe machined material in the two depth of cut variations is not significant.
Analisis Pengaruh Variasi Sudut Mata Pisau (Blade) Pada Perancangan Mesin Pencacah Sampah Organik Pelepah Kelapa Sawit Menggunakan Metode Elemen Hingga Pintien Wicaksono; Braam Delfian P; Setyawan Bekti W; Budi Basuki
Jurnal Mekanik Terapan Vol 4 No 2 (2023): Agustus 2023
Publisher : Politeknik Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32722/jmt.v4i2.5854

Abstract

Mesin pencacah sampah organik digunakan untuk menghaluskan sampah organik terutama pelepah kelapa sawit, menjadi partikel yang lebih kecil dan halus. Salah satu komponen utama mesin ini adalah mata pisau. Sudut ketajaman mata pisau menjadi faktor penting dalam menentukan kekuatan dan ketahanan mesin saat mengolah pelepah kelapa sawit sehingga dalam mengatasi permasalahan ini digunakan metode numerik yaitu metode elemen hingga. Pada penelitian ini dilakukan analisis tiga variasi sudut mata pisau terhadap pembebanan statis. Variasi sudut mata pisau yaitu 25o,30o,45o dengan menggunakan material JIS SUP9. Hasil dari penelitian ini diperoleh sebaran von-mises stress sudut mata pisau 25o sebesar 12,43 Mpa, sudut mata pisau 30o sebesar 14,78 Mpa, sudut mata pisau 45o sebesar 19,918 MPa. Selain itu, nilai safety factor terendah terjadi pada sudut mata pisau 45o sebesar 5,3, sedangkan nilai safety factor tertinggi terjadi pada sudut mata pisau 25o sebesar 8,5, serta nilai sebaran total deformation setiap sudut mata pisau memiliki perbedaan yaitu 0,0021409 mm – 0,0024555 mm dan nilai safety factor pada sudut mata pisau 300 adalah 7,17.
Analisis Pengaturan Inverter Terhadap Unjuk Kerja Mesin Planer Bambu V2 Dalam Menghasilkan Serutan Bambu Laminasi Silvano Virgio Prasta Prasta; Ignatius Aris Hendaryanto; Budi Basuki; Radhian Krisnaputra; Sugiyanto; Inggar Septhia Irawati
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2009

Abstract

Planer bamboo machine V2 is a machine used to flatten the top and bottom surfaces of bamboo slats. This machine was made to overcome problems with existing machines in the form and long times of drawstring. An inverter is added to set the rotational speed roller. This study analyzes the effect of a combination of the top and bottom cutting speeds on the rotation speed of roller whose rotation speed was set at frequencies of 10, 20, 30, 40, and 50 Hz. The purpose of the study is to determine the effect of inverter frequency settings on the results of bamboo drawstring. Based on the analysis performed, the appropriate combination for the performance planer bamboo machine is by setting the inverter frequency to 20 Hz with a production result in a day of 54,54 slats drawstring with long of slats 2 meters, with a total power consumption of 2,483 kWh in one hour.
Perancangan Shaking Rig Simulator Irregularities Sarana dan Prasarana Kereta Api Paresya Arva Seta; Agustinus Winarno; Budi Basuki; Ignatius Aris Hendaryanto
Jurnal Engine: Energi, Manufaktur, dan Material Vol. 8 No. 2 (2024)
Publisher : Proklamasi 45 University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30588/jeemm.v8i2.1980

Abstract

The train is one of the main modes of transportation used in various countries in the world, including Indonesia. The existence of an efficient railway network can support the mobility of people and goods. The safety and comfort of train travel is highly dependent on the condition of the railway facilities and infrastructure. The condition of facilities and infrastructure that meet standards will make the journey smoother and reduce the risk of accidents. With human mobility, the development of public transportation using trains in Indonesia also continues to increase. Damage to train tracks can cause disruption to comfort and endanger safety caused by excessive vibration during train travel, so regular maintenance and repair of the rails is required using a system called the Intelligent Railway Vibration Monitoring System (IRV-MS). The IRV-MS system still needs to be tested because the resulting vibration readings still require validation. The design of this shaking rig simulator is expected to be a solution in terms of vibration testing. This shaking rig can move in a vertical or horizontal linear direction with a linear motor as a driver and produce oscillatory movements. The design of this shaking rig simulator tool uses Solidworks software with 500 mm x 423 mm x 380 mm of dimension and later vibration animation will be simulated in the motion study feature in the software with input parameters of 3-10 Hz with a maximum stroke of 20 mm.
Perancangan Mekanisme Pengaduk Kompos Sampah Organik dengan CAD/CAE Budi Basuki; Andhi Akhmad Ismail; Sugiyanto; Dani Anggoro Hasan; Muhammad Alif
Jurnal Engine: Energi, Manufaktur, dan Material Vol. 8 No. 2 (2024)
Publisher : Proklamasi 45 University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30588/jeemm.v8i2.2000

Abstract

The management of organic waste into compost is one of the important solutions in an effort to reduce the negative impact of organic waste on the environment. A compost mixer is one of the technologies that can be used to speed up the process of decomposing and forming compost from organic waste. This research aims to continue previous research that has succeeded in making organic waste shredding machines. The methods used in this study include a literature survey on the basic principles in organic waste management, available technologies, and the design of stirring machine mechanisms that have been carried out previously. Based on the literature analysis, some factors in the design of the compost mixer machine are the material and shape of the composting blade, adequate construction strength, the need for sufficient rotation to achieve organic waste homogenization, and the ease of operation and maintenance. The design process utilizes CAD/CAE software to compile 3D models and simulate various operational conditions. The result of this research is the design of an efficient compost mixing machine mechanism. In addition, special attention is paid to the selection of materials and the shape of the stirring blades that are resistant to wear and corrosion. This design also takes into account the ease of access for routine cleaning and maintenance.
Analisa Optimasi Kebutuhan Daya Mesin Pencacah Sampah Kering Organik dengan Variasi Parameter Sudut Mata Pisau Rahayu, Santi; Budi Basuki
Jurnal Mekanik Terapan Vol 5 No 2 (2024): Agustus 2024
Publisher : Politeknik Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32722/jmt.v5i2.6024

Abstract

Sampah organik adalah permasalahan lingkungan dengan nilai presentase tertinggi di Indonesia. Umumnya sampah organik dimanfaatkan menjadi kompos untuk lahan pertanian, karena penggunaan pupuk kimia secara berlebihan pada ladang memberikan dampak buruk pada tumbuhan. Perancangan yang dilakukan adalah pengembangan mesin pencacah sampah organik menjadi kompos. Mesin dirancang dengan kapasitas 500 kg/jam, menggunakan transmisi pulley dan v-belt serta motor listrik satu fasa dengan daya 7.5 HP dan putaran 1450 rpm. Analisa dilakukan dengan menggunakan parameter variasi sudut mata pisau dan variasi feeding. Hasil perhitungan menunjukkan bahwa mesin memiliki kecepatan putaran 416.67 rpm dan daya mesin 14.65 HP untuk sudut mata pisau 25 o, 18.52 HP untuk sudut mata pisau 30 o, dan 23.72 HP untuk sudut mata pisau 45o. Selain itu, ukuran cacahan dapat disesuaikan dengan kebutuhan dengan menentukan feedingnya. Berdasarkan hasil perhitungan didapatkan data bahwa semakin tinggi nilai feeding maka semakin besar ukuran cacahan. Sementara itu v-belt yang digunakan adalah sabuk jenis B dan material mata pisau adalah AISI 5155 serta material dudukan pisau dan poros adalah AISI 1045.
Co-Authors AA Sudharmawan, AA Agustinus Winarno Al Ihsan, Rozaan Faros Amalia Ula Hazhiyah Andhi Akhmad Ismail Bambang Hari Priyambodo Benidiktus Tulung Prayoga Braam Delfian P Dani Anggoro Hasan Dani Anggoro Hasan Hasan Dany Setyawan Dian Herawati Dina Fitriana Rosyada Dwi Setyana, Lilik Handoko Handoko Handoko Handoko, Handoko Hari Priambodo, Bambang Hari Setiyo Utomo Harjono Harjono Ignatius Aris Hendaryanto Inggar Septhia Irawati Isyroudin, M. Habib Kurniawan, Wingky Leo Adi Saputra Lilik Dwi Setyana Lilik Dwi Setyana Nugroho Santoso Paresya Arva Seta Pintien Wicaksono Prasta, Silvano Virgio Prasta Pratama, Wisnu Bayu Putra, Arya Pratama Radhian Krisnaputra Ridwan Ferdian Rita Dian Pratiwi Rizky Kurniawan Rudy Hermawan Santi Rahayu Septhia Irawati, Inggar Setyawan Bekti W Setyawan Bekti Wibowo Silvano Virgio Prasta Prasta SUGIYANTO Sugiyanto Uswatun Khasanah Y. Bayu Triswantoko Yani Kurniawan Yani Kurniawan, Yani