Spektrum Industri
Vol. 23 No. 2 (2025): Spektrum Industri - October 2025

Integration of Quality Function Deployment (QFD) and Ergonomic Work Posture Analysis to Redesign the Dyeing Table at Batik Mahkota Laweyan

Muslimah, Etika (Unknown)
Choirunnisa, Hasna (Unknown)
Munawir, Hafidh (Unknown)
Danang Aryo Putro Satriono, Raden (Unknown)



Article Info

Publish Date
31 Oct 2025

Abstract

The traditional batik industry still depends on non-ergonomic tools, especially during the Colet dyeing process, which exposes artisans to significant musculoskeletal disorder (MSD) risks. Prolonged static postures, repetitive arm movements, and mismatched table heights cause discomfort in the back, shoulders, and neck, ultimately reducing productivity. This study aims to design an ergonomic workstation that enhances safety and comfort for batik workers through the integration of the Nordic Body Map (NBM), Rapid Entire Body Assessment (REBA), and Quality Function Deployment (QFD) approaches. Three workers from Batik Mahkota Laweyan participated in the research through questionnaires, observations, and interviews. NBM identified the colet process as the most discomfort-inducing activity, while the initial REBA score of 9 indicated a very high ergonomic risk. The QFD analysis translated workers’ needs into specific technical criteria, such as adjustable height, tiltable surface, and lightweight materials, resulting in a redesigned dyeing table prototype. CATIA simulations validated the improvement, with the REBA score decreasing from 9 to 3, signifying a shift from high to low risk. The findings confirm that integrating ergonomic analysis tools with participatory design effectively reduces MSD risk and supports user-centered innovations in traditional craft industries. The study contributes theoretically by proposing a replicable framework that bridges ergonomic assessment and design application, and practically by providing a validated workstation design that improves comfort, health, and productivity. The novelty lies in the combined use of NBM, REBA, and QFD within a single methodological framework, an approach rarely applied in the traditional batik sector, demonstrating how systematic ergonomic integration can modernize artisanal practices while preserving cultural craftsmanship.

Copyrights © 2025






Journal Info

Abbrev

spektrum

Publisher

Subject

Decision Sciences, Operations Research & Management Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology

Description

Spektrum Industri ISSN 1693-6590(print); ISSN 2442-2630(online) is a Journal that publish scientific articles in the science scope related to engineering and/or industrial management both research and theoretical. Literature review will be considered if it is written by an ...