Indonesian Journal of Industrial Engineering & Management
Vol 6, No 3: October 2025

Facility Layout Design of Mr. Budi's Tofu Factory Using the HIRARC Method and Blocplan Algorithm

Tanjung, Rindi Aini (Unknown)
Umam, Muhammad Isnaini Hadiyul (Unknown)
Nur, Muhammad (Unknown)
Suherman, Suherman (Unknown)
Taslim, Rika (Unknown)



Article Info

Publish Date
27 Jan 2026

Abstract

Occupational health and safety is something that cannot be separated in human resources where occupational health and safety includes preventing accidents due to work, securing materials, carrying out maintenance to improve living standards and increase productivity. At the Pak Budi tofu factory, employees have not used Personal Protective Equipment in the production process and the unstructured layout causes work accidents on the production floor. This study aims to conduct an OHS assessment at the Pak Budi tofu factory and redesign the facility layout to reduce work accidents so that the production process is more effective and efficient. The methods used in this research are HIRARC and Blocplan Algorithm. The results of the OHS assessment at the Pak Budi tofu factory show 2 activities with a medium risk level and one activity with a low risk level, in the redesign of the facility layout the distance of material movement in the initial layout is 19.2 m and the distance of material movement in the proposed layout is 11.7 meters where there is a difference in the distance of material movement of 7.5 meters, this shows that the proposed layout can be applied to the Pak Budi tofu factory.

Copyrights © 2025






Journal Info

Abbrev

ijiem

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering

Description

The journal aims to advance the theoretical and applied knowledge of this rapidly evolving field, with a special focus on industrial engineering and management, organisation of production processes, management of production knowledge, computer integrated management of production flow, enterprise ...