International Journal of Marine Engineering Innovation and Research
Vol. 10 No. 4 (2025)

Optimizing Reachtruck Reliability in Cold Storage Industry Using Reliability Centered Maintenance Based on Fuzzy FMEA

Aji Andri Adi (Unknown)
Dr. Anda Iviana Juniani, ST., MT. (Unknown)
Dr. Imam Sutrisno, ST., MT. (Unknown)



Article Info

Publish Date
28 Dec 2025

Abstract

Reach trucks are critical equipment in cold storage operations due to their efficiency in lifting and transportingloads in narrow aisles and cold environments. However, high failure rates and extended downtimes significantly reduce theirreliability, which directly affects operational performance and business revenue. This study aims to optimize the reliability ofreach trucks by identifying critical components and determining the appropriate maintenance intervals using a combinedmethod of Reliability Centered Maintenance (RCM) and Fuzzy Failure Mode and Effect Analysis (Fuzzy FMEA). Theresearch employs qualitative and quantitative approaches through failure data analysis, expert judgment, and risk prioritynumber (RPN) evaluation using fuzzy logic. The hydraulic system and driver unit were identified as the most failure-pronesystems, with the hose and gearbox as the most critical components. The application of fuzzy logic provides a more accurateprioritization of failure risks compared to conventional FMEA. Furthermore, RCM II was used to develop a preventivemaintenance framework to improve equipment reliability. The findings demonstrate that the integrated approach effectivelyreduces downtime and enhances the maintenance planning process. This study contributes to developing a more structuredand risk-based maintenance strategy for reach trucks in the cold storage industry

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Journal Info

Abbrev

ijmeir

Publisher

Subject

Automotive Engineering Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Physics Transportation

Description

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