(JINSENG) Journal of Industrial Innovation and Safety Engineering
Vol 3 No `1 (2025): JINSENG Volume 3 Nomor `1 January 2025

Analisis Efisiensi Operasi Boiler Berdasarkan Produksi Fly Ash dan Bottom Ash Menggunakan Metode Data Envelopment Analysis Di PT. XYZ

Fakhriansyah Rosady (Teknik Industri, Institut Teknologi Kalimantan)



Article Info

Publish Date
01 Jun 2026

Abstract

XYZ is a coal-fired steam power plant. This study aims to analyze the efficiency of boiler operations based on fly ash and bottom ash production at PT XYZ using the Data Envelopment Analysis (DEA) method through an input-oriented approach with the Constant Returns to Scale (CRS) model. The input variables used include boiler load, operating hours, main steam pressure, main steam temperature, coal consumption, coal calorific value, coal ash content, coal moisture content, and electricity production, while the output variables consist of fly ash and bottom ash production. The analysis was conducted on six Decision Making Units (DMUs) representing the period from July to December 2025. The results indicate that several DMUs have not yet reached efficient conditions due to non-optimal operational scales. The variables that most influence inefficiency are boiler load, operating hours, main steam pressure, coal ash content, and coal moisture content, which have slack values. Based on the calculation results, in July it is necessary to reduce the boiler load input to approximately 229.184 tons and coal ash content to about 3.06%. In September, adjustments are required by reducing the boiler load to approximately 41.965 tons and setting the operating hours to 720 hours. In October, the main steam pressure needs to be reduced to around 46 bar and the coal ash content to about 30.14%. In November, the boiler load needs to be reduced to approximately 43.866 tons, with coal ash and moisture content approaching 0%. Meanwhile, in August and December no slack values were found, indicating that no input adjustments are required. These input adjustments are intended to optimize the use of resources in the boiler operation process. Keywords: Data Envelopment Analysis (DEA), Constant Returns to Scale (CRS), Efficiency

Copyrights © 2025






Journal Info

Abbrev

jinseng

Publisher

Subject

Decision Sciences, Operations Research & Management Industrial & Manufacturing Engineering Transportation

Description

(JINSENG) Journal of Industrial Innovation and Safety Engineering adalah jurnal ilmiah akses terbuka yang menerbitkan artikel telaah sejawat teoritis dan empiris, yang berkontribusi untuk memajukan pemahaman fenomena yang terkait dengan semua aspek teknik industri, logistik dan rekayasa keselamatan. ...