PERFORMA : Media Ilmiah Teknik Industri
Vol. 25 No. 1 (2026): Performa: Media Ilmiah Teknik Industri

Cost of Quality Models in Continuous Production Systems with Deteriorating Quality: A Review and Research Agenda

Irna Ekawati (Universitas Andalas)
Alizar Hasan (Universitas Andalas)
Feri Afrinaldi (Universitas Andalas)
Insannul Kamil (Universitas Andalas)
Rika Ampuh Hadiguna (Universitas Andalas)



Article Info

Publish Date
27 Apr 2026

Abstract

Cost of Quality (CoQ) is a critical tool in quality management, widely used to identify, evaluate, and optimize quality-related costs. While CoQ models such as the Prevention-Appraisal-Failure (PAF), Activity-Based Costing (ABC), Crosby, Opportunity Cost, and Process Costing have been extensively applied in discrete manufacturing systems, they remain underdeveloped for continuous production systems that exhibit time-dependent quality deterioration. This literature review explores the applicability of existing CoQ models to continuous and deteriorating systems. The analysis reveals that most CoQ models assume static failure behavior and do not accommodate gradual degradation or dynamic input quality. Among the models reviewed, the Opportunity Cost model is found to be the most conceptually aligned with dynamic loss due to declining quality, while ABC can complement it by tracing cost drivers linked to quality-related activities. Furthermore, this study outlines the potential of combining these models into a time-dependent dynamic CoQ framework, integrating deterioration functions and quality thresholds. Such a model could better represent the trade-off between prevention investments and the economic losses due to quality decay. Methodologically, this study employs a systematic literature review and comparative analysis to evaluate and synthesize prior CoQ models. The significance of this research lies in addressing theoretical and practical gaps in CoQ modeling for continuous production, which is increasingly important for industries striving for efficiency, competitiveness, and sustainability. This review ultimately provides a conceptual foundation for developing a mathematically optimized CoQ model for continuous systems, with potential validation through biogas production case studies

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Journal Info

Abbrev

performa

Publisher

Subject

Description

Performa: Media Ilmiah Teknik Industri is a journal in the field of Industrial Engineering and Management with its scopes consisting of Manufacturing System and Technology, Operational Research, Product Design and Development, Ergonomic and Work System Design, Supply Chain and Business Management, ...