Review: Journal of Multidisciplinary in Social Sciences
Vol. 3 No. 05 (2026): May 2026

Optimizing Manhour Productivity in Automotive Component Packing Process Using the ECRS Approach

Ahmad Fauzi (Universitas Pelita Bangsa)
Faqih Sidik Muttaqin (Universitas Pelita Bangsa)
Muhammad Asyraf Hisyam Hidayat (Universitas Pelita Bangsa)
Setiawan Laia (Universitas Pelita Bangsa)
Yudi Prastyo (Universitas Pelita Bangsa)



Article Info

Publish Date
30 Jun 2026

Abstract

This study aims to improve manhour productivity in the packing process of an Indonesian automotive component company by applying the ECRS method (Eliminate, Combine, Rearrange, Simplify). The problem was identified from low labor productivity caused by non-value-added activities, inefficient work layout, non-ergonomic material placement, and the absence of proper work aids. A quantitative approach was used through direct observation, time study, motion analysis, fishbone diagram, and operation process chart to identify waste and determine improvement actions. The implementation of ECRS reduced the cycle time from 60 seconds to 46 seconds per unit, representing a 23.3% improvement, and increased output from 60 units/hour to 78 units/hour, equivalent to a 30% productivity increase. In addition, the improvement eliminated unnecessary movements, simplified work procedures, and enhanced ergonomic conditions for operators. The findings indicate that the ECRS approach provides a practical contribution to improving efficiency in manual packing processes without adding labor or major production equipment. Therefore, this method can be used as an effective and low-cost improvement strategy for productivity enhancement in manufacturing operations.

Copyrights © 2026






Journal Info

Abbrev

RJMSS

Publisher

Subject

Computer Science & IT Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Social Sciences

Description

Review: Journal of Multidisciplinary in Social Sciences, published by Lentera Ilmu Nusantara. Review: Journal of Multidisciplinary in Social Sciences accommodates the publication of Multidisciplinary Research results in the field of Social Sciences conducted by Lecturers as a manifestation of the ...