International Journal of Innovation in Mechanical Engineering and Advanced Materials
Vol. 8 No. 2 (2026)

Design and Performance Evaluation of a Low-Cost Portable Rotary Cutting Machine for Sugar Palm Inflorescence Stalk Trimming

Riza Muhida (Universitas Bandar Lampung)
Muhammad Riza (Universitas Bandar Lampung)
Erry Yulian Triblas Adesta (Universitas Bandar Lampung)
Mochamad Ibnu Safari (Universitas Multimedia Nusantara)
Maman Abdurohman (Telkom University)
Rifki Muhida (Universitas Putra Indonesia YPTK)
Ari Legowo (Higher Colleges of Technology, Abu Dhabi)



Article Info

Publish Date
21 Aug 2026

Abstract

Sugar palm (Arenga pinnata) sap tapping still relies on manual trimming of the inflorescence stalk surface using a machete. Although rotary cutting devices have been studied for several agricultural materials, quantitative evidence for a low-cost handheld machine specifically designed for sugar palm inflorescence stalk trimming is still limited. This study designed, fabricated, and evaluated a portable low-energy rotary cutting machine that integrates a rotary disc blade, DC worm gear motor, worm gearbox, rechargeable lithium battery, and protective blade cover. The novelty of the study is the task-specific evaluation of cutting time, operational capacity, energy consumption, battery-based trimming capacity, and prototype cost for smallholder sap tapping. Manual and machine-assisted trimming were compared using 20 repetitions for each method. The average cutting time decreased from 22.4 ± 1.1 to 6.8 ± 0.6 s/stalk, corresponding to a 69.64% reduction and 3.29 times faster operation than manual trimming. Operational capacity increased from 160.7 to 529.4 stalks/hour. The machine operated at 10.8 V and 0.95 A, requiring 10.26 W and 0.0194 Wh/stalk. A fully charged 10.8 V, 4.8 Ah battery can theoretically support approximately 2675 trimming operations before complete drainage. The prototype material cost was Rp 433,000, equivalent to approximately USD 24.25 using an exchange rate of Rp 17,856/USD. The results indicate that the developed device is a feasible low-cost and low-energy mechanization option for repetitive sugar palm inflorescence stalk trimming.

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Journal Info

Abbrev

ijimeam

Publisher

Subject

Automotive Engineering Energy Engineering Materials Science & Nanotechnology Mechanical Engineering

Description

The journal publishes research manuscripts dealing with problems of modern technology (power and process engineering, structural and machine design, production engineering mechanism and materials, etc.). It considers activities such as design, construction, operation, environmental protection, etc. ...