Indonesian Journal of Innovation Studies
Vol. 27 No. 4 (2026): October

Integrated HOR RCA Framework Prioritizes Preventive Maintenance for Circular Knitting Machines: Kerangka Kerja HOR RCA Terintegrasi Memprioritaskan Pemeliharaan Preventif untuk Mesin Rajut Melingkar

Arga Bima Dwi Putra (Program Studi Teknik Industri, Universitas Pembangunan Nasional “Veteran” Jawa Timur)
Rusindiyanto Rusindiyanto (Program Studi Teknik Industri, Universitas Pembangunan Nasional “Veteran” Jawa Timur)



Article Info

Publish Date
28 Sep 2026

Abstract

General Background: Machine reliability is essential for maintaining continuous production in the textile industry, particularly where repeated equipment failures generate downtime and operational constraints. Specific Background: PT MNJ experiences frequent disruptions in circular knitting operations, while maintenance activities have not been systematically scheduled. Knowledge Gap: Research integrating risk prioritization with root cause investigation and structured mitigation for circular knitting operations remains limited. Aims: This study identifies and addresses major disruption risks through House of Risk (HOR) Phase 1, Root Cause Analysis (RCA), and HOR Phase 2 using interview data, expert questionnaires, and historical machine-failure records. Results: Eighteen risk agents were identified, of which 10 dominant agents accounted for 79.70% of total Aggregate Risk Potential. The absence of a systematic preventive maintenance and cleaning schedule was the dominant factor with an ARP of 1,113. Routine daily-to-monthly maintenance scheduling through a Standard Operating Procedure obtained the highest Effectiveness to Difficulty Ratio of 3,339. Novelty: The study combines HOR and RCA to establish a quantitative, root-cause-oriented risk management approach for textile production equipment. Implications: The integrated procedure provides an operational reference for prioritizing mitigation actions, controlling recurrent equipment failures, reducing downtime, and improving production efficiency. Highlights: Eighteen risk agents were detected, with ten accounting for 79.70% of total risk potential. Lack of systematic servicing and cleaning recorded the highest ARP value of 1,113. Daily-to-monthly scheduling through an SOP achieved the highest ETDk value of 3,339. Keywords: Risk Management, House of Risk, Root Cause Analysis, Circular Knitting, Risk Mitigation

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Journal Info

Abbrev

ijins

Publisher

Subject

Computer Science & IT Education Engineering Law, Crime, Criminology & Criminal Justice

Description

Indonesian Journal of Innovation Studies (IJINS) is a peer-reviewed journal published by Universitas Muhammadiyah Sidoarjo four times a year. This journal provides immediate open access to its content on the principle that making research freely available to the public supports a greater global ...